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11

Lubrication Service Schedule

IMPORTANT:

  Your grain cart has grease fittings at all critical points.  These should be serviced before the grain cart is 

put into operation.

     

WARNING

BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART

PTO & DRIVELINE: 

 The grease fittings on the PTO should be serviced after every 8 hours of use.  Service the grease 

fittings on each of the drive bearings and also the universal joint after every 8 hours of use.

AUGER FOLDING MECHANISM:

  One grease fitting is located on the pivot pin of the folding auger.  This fitting should 

be serviced after every 8 hours of use.  Service the grease fitting on the hanger bushing assembly (top end of the lower 

auger assembly) after every 8 hours of use or as needed.

SPRING LOADED UPPER AUGER BEARING: 

 Service the grease fitting on the upper auger bearing (located at the top 

end of the upper auger assembly) after every 8 hours of use.  Lubricate the springs and retaining bolts on the bearing 

before prolonged storage of the grain cart.

GEARBOX:

  Gearbox lubricant has been added to the gearbox during final assembly.  Recheck the lubricant level before 

initial operation of the grain cart, then periodically according to use.  An inspection plug is located in the center of the 

top of the gearbox mount plate.  To check the fluid level, remove the vented inspection plug and drain plug at the bottom 

of the gearbox.  Drain the lubricant.  Return the drain plug and refill the gearbox with 24 ounces (0,71 liters) of gearbox 

lubricant.  The gearbox is properly filled when half full of lubricant.  DO NOT OVERFILL.  Use EP 80-90 gearbox lubricant 

or equivalent.

     

WARNING

BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART

•  Re-pack the wheel bearings at least once a year.  Use Bearing Gard MK1 or equivalent lubricant.  Also check the seal for 

wear and replace if necessary.

• 

Check the grain cart periodically for cracks in welds and for other structural damage.  Have cracked welds fixed immediately.  

Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.

•  Lubricate the slides on the clean-out door.
•  Check all hydraulic hoses for wear and replace as necessary.
• 

Make  sure  all  tires  are  properly  inflated.    See  INITIAL  OPERATION  AND  MAINTENANCE  in  the  Owner’s  Manual  for 

recommended instructions for tire pressure.  It is important that tires are inspected before and after unit is loaded.

•  Check PTO for wear of plates in the slip clutch.  Replace if needed.
•  Make sure that all guards and shields are in place before operating the grain cart.
•  Make sure wheel nuts are tight before operating the grain cart. Wheel Nuts should be checked during initial operation of the 

cart and after every 10 hours of use.

•  Make sure set screws are tight in bearings along drive line and in U-joints.

Routine Maintenance

Roll Tarp U-Joint

Once Annually

Upper Auger Flighting  Every 8hrs of use.
Auger Pivot

Every 8hrs of use.

Driveline

Every 8hrs of use.

Drive Dog

Every 8hrs of use.

Содержание 525-14W

Страница 1: ...OPERATORS MANUAL J M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com 525 14W 620 14 Rev 4 30 2014 GRAIN CART...

Страница 2: ...i improper modification or repair ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned a...

Страница 3: ...ed make certain that the operator s prior to operating 1 Is instructed in safe and proper use 2 Reviews and understands the manual s pertaining to this machine Throughout this manual the term IMPORTAN...

Страница 4: ...6 1 2 9 16 5 8 3 4 13 16 15 16 1 1 8 1 5 16 1 1 2 6 12 23 36 55 78 110 192 306 467 8 17 31 48 75 106 149 261 416 634 10 19 35 55 85 121 170 297 474 722 13 26 47 75 115 164 230 403 642 979 14 27 49 78...

Страница 5: ...3 Specifications 4 Bolt Torque Chart 6 7 Safety Rules 8 Initial Operation and Maintenance 9 10 Operating Instructions 11 Lubrication Schedule 12 Troubleshooting 13 Adjusting the Slip Clutch 14 Adjusti...

Страница 6: ...under pressure can penetrate skin and cause infection or other injury To prevent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connectio...

Страница 7: ...6 16 11 ENG 114 ENG 113 17 18 17 20 19 18 ENG 117 ENG 118 ENG 119 ENG 120 Part Description 1 JM0018044 Operating Instructions 2 JM0010163 Warning High Pressure 3 JM0014979 Warning General 4 JM0018039...

Страница 8: ...re all set screws in the bearings and U joints tight Has the power take off shaft been properly greased at all points including the cross bearings Has the universal joint at the gearbox been greased H...

Страница 9: ...necessary for articulation maximum 11 inches c Do Not use any intermediate support as the attaching point d Store the safety chain by securing it around the main axle A frame of the grain cart e Repla...

Страница 10: ...he slip clutch is operating and that the upper and lower augers are properly engaged 7 Connect the lighting 7 prong connector end on the main wiring harness to the tractor electrical outlet Make sure...

Страница 11: ...Drain the lubricant Return the drain plug and refill the gearbox with 24 ounces 0 71 liters of gearbox lubricant The gearbox is properly filled when half full of lubricant DO NOT OVERFILL Use EP 80 9...

Страница 12: ...and re adjust the position of the hanger bushing assembly Re tighten bolts Remove the lower flighting assembly and place a shim between the spline coupler and the gearbox Excessive Vibration Auger fli...

Страница 13: ...embly NOTE The bottom of the lower flighting is not attached to the gearbox with any bolts or set screws but may be frozen fast Be careful when removing the lower flighting from the gearbox For easier...

Страница 14: ...t From The Restrictors On The Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from t...

Страница 15: ...Stud 913564 JM0018957 10 3 4 16 Wheel Nut 913571 JM0018958 11 Small Race HM212011 JM0018854 12 Small Bearing 910347 JM0018852 13 Spindle Washer 913635 JM0015900 14 Large Castle Nut 912973 JM0015899 15...

Страница 16: ...S F JM0026033 6 Back Half of Shield with Retainer 1628ICS B JM0026034 7 Yoke Tube Assembly 98 15972 JM0026035 8 Sping Lok Yoke 1 3 8 14122 1012 JM0026036 9 Sping Lok Yoke 1 3 4 14011 1960 JM0026037 10...

Страница 17: ...Seal 1 3 8 CR13569 JM0025086 Drive Line Assembly For Models 525 14W 620 14 750 16 875 16 1075 16 Grain Carts Description Part No 1 Step Shield JM0013388 2 Driveline Shield 14 JM0012692 3 Driveline Sh...

Страница 18: ...4444 11 Auger Gate Cover for 14 Diameter Cart AGC 500 F JM0017602 12 Gate Indicator 360 14 435 14 525 14 525 14W 620 14 GI 12 JM0022092 13 Hanger Bushing Assembly for 14 Diameter Auger 525 14W 620 14...

Страница 19: ...Scale JM0018259 11 3 4 16 X 3 Gr8 YZ Hex Bolt 343HB JM0018542 12 1 8 X 4 1 2 Gr5 Z Hex Bolt 1412G5B JM0016687 13 2 1 2 Hitch Spindle Collar JM0018219 13 2 7 8 Hitch Spindle Collar JM0025785 14 Hitch...

Страница 20: ...on Part No 1 1 2 13 X 2 Gr5 Z Hex Bolt JM0001593 2 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 3 1 4 20 X 5 8 Gr5 Z Hex Bolt JM0001479 4 14 Hinge Plate 14 diameter auger JM0024445 5 1 4 USS Flat Washer...

Страница 21: ...8 Roll Pin 138RP JM0009896 8 11 Tooth Sprocket 11T40 JM0018872 9 Galvanized Clip GL 250 JM0002850 10 Spring DS 250 JM0001688 11 Metal Clip MC 250 JM0002851 12 3 8 16 Gr5 Z Hex Nut 161850 JM0001707 13...

Страница 22: ...4 Sideboard Brace JM0012740 6 620 14 Back Endboard JM0012691 7 620 14 Sideboard Corner JM0012704 8 620 14 Sideboard Brace JM0012738 9 620 14 High Sideboard JM0012689 10 Sideboard Brace JM0012739 11 62...

Страница 23: ...eft Side JM0018817 5 Extendable Amber Light Assembly Right Side JM0018826 6 Rear Red Light Right Side JM0018838 7 Rear Red Light Left Side JM0018837 8 Mercury Switch JM0017896 9 Field Light Wire JM002...

Страница 24: ...7 Battery Box with Strap BB 2 JM0000365 8 4 Point Junction Box replaces 3 point JB 1 JM0019649 9 2 1 2 Weigh Bar Receiver Weldment WBW 1 JM0024208 10 2 1 8 Hitch Weigh Bar 525 14 Digi Star 218WB JM00...

Страница 25: ...e w serial port alpha numeric key pad 915 JM0025823 7 Battery Box with Strap BB 2 JM0000365 8 4 point Junction Box replaces all older 3 pt junction boxes JB 4WT JM0019960 9 2 1 2 Weigh Bar Receiver We...

Страница 26: ...26 A B C D Roll Tarp Assembly...

Страница 27: ...M0000194 23 1 4 20 X 2 1 2 Gr5 Z Hex Bolt JM0001506 24 3 8 16 X 1 1 2 Gr5 Z Hex Bolt JM0001659 25 1 1 4 Square Roll Tube 525 JM0024498 25 1 1 4 Square Roll Tube 620 JM0024882 26 1 4 20 Gr5 Z Centerloc...

Страница 28: ...JM0002146 6 5 8 11 X 6 1 2 Gr5 Zinc Hex Bolt JM0019979 7 1 8 Gr5 Z Centerlock Hex Nut JM0002149 8 Clamp Plate JM0024183 Description Part No 1 G881 Hub 3 3 4 Digi Star Weigh Spindle example JM0022057...

Страница 29: ...r 25 Wire Bundle JM0015445 2 Rotation Counter Sensor Wire bundle JM0015447 3 Rotation Counter Mounting Bracket JM0015448 4 Steel Sensor Target Screw Clamp JM0015450 5 Rotation Counter Sensor Extension...

Страница 30: ...30 Date Description Notes Service Maintenance Record...

Страница 31: ...31...

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