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11

Operating Instructions

VERY IMPORTANT:

  Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph.

WHEEL NUTS:

  Are the wheel nuts properly fastened?  

Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Torque to 400 

Ft.-Lbs. for 3/4” wheel studs and nuts.  Wheel studs and nuts should be checked after each load during initial operation of the cart 

and then after every 10 hours of use.  Failure to do so may damage wheel studs and nuts.

  Once the seats are damaged, it will become 

impossible to keep the lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts.  The wheels supplied with

your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1.  Wheels that

are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the

burden of liability to the owner/operator.  

We recommend you inspect your wheel nuts to make sure they

 are properly installed.  Also, check the wheel nuts on a regular basis to ensure they are tight

.

LIGHTING AND SAFETY DECALS:

  Are the rear, amber extremity lights properly positioned?  Extend the lights within 16”  (40,6cm) of the 

left and right extremities of the grain cart.  Is an SMV Emblem attached to the rear of the grain cart?
Are the lights working properly?  Are all lights and reflective decals clean, visible and properly placed?

BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.

Tractor Requirements for proper towing:  Model 1000 grain carts require a 225+ HP Tractor. 

IMPORTANT:  Do NOT pull a loaded grain cart on highway.  For incidental highway travel, observe the section below.
Tow Loads Safely

Stopping distance increases with speed and weight of towed loads, and on slopes.  Towed loads with or without brakes that are too 

heavy for the tractor or are towed too fast can cause loss of control.  Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower:

• 

Grain cart empty:

  Do not travel more than 20 mph (32 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight.

• 

Grain cart loaded: 

Do not travel more than 8 mph (12 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight. 

Ensure the load does not exceed the recommended weight ratio.  Use additional caution when towing loads under adverse surface 

conditions, when turning, and on inclines.

 WARNING:

  For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.

 IMPORTANT:

1.  Connect grain cart hitch to tractor drawbar using a good quality hitch pin.  Attach the safety chain to the tractor and through one 

chain loop provided on either side of the grain cart frame as shown.  Make sure the grain cart hitch properly matches the hitch of the 

tractor.  Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch.  Use a double prong (clevis) grain cart 

hitch with a single prong (spade) tractor hitch. 

Safety Chain User Instruction

 

a)  Secure the safety chain by looping it around each side of the grain cart as shown and connecting to 

the towing machine’s attaching bar. 

b)  Do not allow any more slack than necessary for articulation. 

c)  Do not use any intermediate support as the attaching point. 

d)  Store the safety chain by securing it around the main axle A-frame of the grain cart. 

e)  Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise 

damaged or deformed.

2.  Attach the power-take-off shaft to the tractor.  The PTO must have at least 10” of engagement.  Check tractor drawbar for clearance  

and length and adjust if necessary.  

Make sure the PTO does not bottom out when making sharp turns as it may bend the drive 

shaft.

3.  Make sure the jack stand is repoitioned from the lower support position before the cart is moved. 

 Never use the jack to support a 

loaded grain cart.

4.  Be sure that no debris or foreign objects are in the grain cart.

Figure 1

Содержание 1000

Страница 1: ...Rev 2 17 2021 GRAIN CART O P E R A T O R S M A N U A L MODEL Manual J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com...

Страница 2: ...2 Stance Rear Opposite Auger Side Auger Side Front...

Страница 3: ...Wheel Rims and Tires 17 Hub Spindle Assembly W 891 18 Power Take Off PTO Shaft Assembly Comer 19 Power Take Off PTO Shaft Assembly Weasler 20 130 Degree Gearbox Assembly 21 Driveline Assembly 22 Non...

Страница 4: ...r insufficient maintenance or iv normal wear or tear This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original pur...

Страница 5: ...to the possibility of personal injury or death DANGER WARNING CAUTION This Safety Alert symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazar...

Страница 6: ...ands Keep all components in good repair WARNING DO NOT ADJUST SERVICE CLEAN OR LUBRICATE THE MACHINE UNTIL ALL POWER IS SHUT OFF KEEP ALL SAFETY SHIELDS IN PLACE KEEP PEOPLE AND OBJECTS CLEAR OF EQUIP...

Страница 7: ...GREEN 1 2 3 4 5 6 7 Ground Rear Of Plug Notes Grain Cart Light Harness Tail Running Lights 1 12V Output Min 15A Fuse 2 Flow Control Spout Implement Lights Left Turn Hazards Right Turn Hazards N A 1 Th...

Страница 8: ...values unless a different torque or tightening procedure is listed for specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the p...

Страница 9: ...ent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check...

Страница 10: ...s to separate From the fully compressed shortest length the PTO should be telescoped extended between 10 and 22 Different PTO lengths may need to be purchased to accommodate your terrain A 4 shorter o...

Страница 11: ...sider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower Grain cart empty Do not travel more than 20 mph 32 km hr and...

Страница 12: ...ess to the tractor electrical outlet Make sure that all flasher and turn indicator lights are working properly before incidental highway travel CAUTION Do NOT operate the grain cart before reading and...

Страница 13: ...er bearing located at the top end of the upper auger assembly after every 8 hours of use Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart GEARBOX Gea...

Страница 14: ...tween bottom of top bearing and top of upper tube housing See Adjusting the Lower and Upper Flighting on page 18 Feed gate open Close the feed gate Lock and Load not operating correctly Make sure the...

Страница 15: ...ter adjusting the lower flighting move the upper auger to the unload position and check the upper flighting for readjustment UPPER FLIGHTING If the upper and lower augers to do not properly separate d...

Страница 16: ...g graphite paint to the interior slopes of the grain tank 5 Retract all hydraulic cylinders to prevent the piston rods from rusting 6 Clean the tires before storage Inflate the tires at regular interv...

Страница 17: ...Races 22mm Studs Nuts 11 13 pilot W 891 JM0034356 9 Wheel Stud 22mm x 90mm 22 MMS JM0019178 10 Wheel Nut 22mm with Washer 22 MMNW JM0019192 11 Small Race HM212011 JM0018854 12 Small Bearing HM212049 J...

Страница 18: ...Sleeve Comer PTO 16489 JM0025159 18 Ball 5 8 Comer PTO 00085 JM0025160 19 Yoke C15 Comer PTO 18428 JM0025161 20 Spring Comer PTO Compression for Slip Clutch 7 8 x 1 1 2 14022 JM0025162 Description Pa...

Страница 19: ...25 3 4 JM0018517 6 Weasler XL Auto Clutch Back Guard 31 3 4 JM0030645 7 Yoke Shaft Assembly Weasler Auto Clutch 55E JM0018520 7 Yoke Shaft Assembly XL Weasler JM0031648 8 Spring Lock Yoke 1 3 4 PTO We...

Страница 20: ...Bearing Cone for Superior Gearbox 14 20 514137 JM0025078 10 Bearing Cup for Superior Gearbox 18 20 413620 JM0025095 11 Bearing Cone for Superior Gearbox 18 20 413687 JM0025096 12 Seal for Superior Ge...

Страница 21: ...4 Bolt Flange Bearing 5 8 Bolt Hole UCF 20928 JM0018774 9 5 8 11 x 1 3 4 Gr5 Z Hex Bolt JM0016681 10 5 8 11 Gr2 Z Centerlock Hex Nut JM0002146 11 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 12 3 8 16 Gr5...

Страница 22: ...Cast Iron Clevis Bolt On 2 1 4 Pin Hole JM0020527 6 3 4 16 x 2 1 2 Gr8 YZ Fine Thread Hex Bolt JM0015323 7 3 3 4 Digi Star Scale Bar with 2 7 8 Load End JM0062691 8 1 8 Gr2 Z Centerlock Hex Nut JM0002...

Страница 23: ...x Bolt JM0002111 8 Lower Auger Liner 20 LAL 20 JM0026559 9 3 8 16 x 1 Gr8 YZ Hex Bolt JM0001485 10 3 8 ID 1 OD Z Flat Washer JM0003061 11 1 2 Gate Indicator Rod 119 1 2 Rod Length 1000 1151 JM0021282...

Страница 24: ...ldment JM0021236 6 5 8 11 x 1 3 4 Gr5 Z Hex Bolt JM0016681 Description Part No 1 20 Upper Auger Tube Assembly 1000 20 UAH 20 B JM0018369 2 20 Upper Flighting x 119 1 2 UF 20 JM0021323 3 1 2 13 x 5 1 2...

Страница 25: ...otter Pin JM0014348 8 1 2 x 1 3 4 Clevis Pin Usable Length 1 1 2 JM0018264 9 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 10 1 4 20 Gr2 Z Centerlock Hex Nut JM0001505 Lock and Load Switch Assembly 5 1 2 7 6...

Страница 26: ...3 3 2 x36 Hydraulic Cylinder Door Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 2 1 2 x24 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 8 13 10 6 7 16 10 2...

Страница 27: ...4G 6MP JM0047088 10 1 4 x 188 Hydraulic Hose 188inch4M3k 4G 8MP 4G 6MP JM0047098 11 Lock N Load Assembly JM0048754 12 1 4 x 21 Hydraulic Hose 21inch4M3k 4G 4MP 4G 6MPX JM0024896 13 3 8 Male NPT x 3 8...

Страница 28: ...4 x4 Hydraulic Cylinder Tip Spout Cylinder 2 1 2 x24 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 8 13 10 6 7 16 6 2 Couplers welded to Shell 7 18 19 11 20 21 23 22...

Страница 29: ...mbly JM0048754 12 1 4 x 21 Hydraulic Hose 21inch4M3k 4G 4MP 4G 6MPX JM0024896 13 3 8 Male NPT x 3 8 Female NPT Swivel with 062 Orifice Restrictor JM0018362 14 3 8 Male NPT x 3 8 Female NPT 90 Degree E...

Страница 30: ...JM0001642 11 1 2 Male ORB x 1 2 Female NPT Swivel 90 Degree Elbow JM0047392 12V LOAD CELLS A B 2 1 1 2 2 1 1 2 A B T P 1 2 3 4 Relay To Junction Box Note Mount the hydraulic valve after all the hoses...

Страница 31: ...or Digi Star JM0047238 8 1 4 20 Gr5 Z SF Hex Nut JM0001630 9 Digi Star 6 Point Junction Box JB 5 JM0019038 10 2 7 8 Weigh Bar Weldment Rear Left Front Right 3 1 4 Spool JM0018228 11 1 8 x 3 Gr5 Z Hex...

Страница 32: ...lly Adjustable Axle Insert 54 Opposite Auger Side JM0022250 1 Fully Adjustable Axle Insert XL 58 Auger Side JM0022243 1 Fully Adjustable Axle Insert XL 58 Opposite Auger Side JM0022240 2 1 8 x 9 Gr8 Z...

Страница 33: ...ith 7 prong Connector End for Grain Cart JM0020439 8 Limit Switch for Field Light ME 8111 JM0036040 9 Field Light Wire Limit Switch JM0048128 10 LED Field Light with Bullet Connector JM0050949 11 7 Pr...

Страница 34: ...8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 6 3 8 16 x 1 3 4 Gr5 Z Hex Bolt JM0002097 7 3 8 16 Gr2 Z Centerlock Hex Nut JM0001512 8 Hose Holder Bracket for Standard Grain Cart HHB 1C JM0012711 9 Rubber Gromm...

Страница 35: ...board Corner 19 1000 1012 TTE 1000HSC JM0013699 7 Back High Sideboard 132 x 19 1 4 1000 1012 TTE 1000HSR JM0013671 8 High Sideboard Splice 19 1000 1012 TTE 1000HSP JM0013700 9 High Sideboard Brace End...

Страница 36: ...1 Keyway Washer for Door Rack JM0029454 12 15 Tooth Sprocket 3 4 Bore w Key JM0029455 13 Rack Track Weldment for Door 27 1 2 JM0030634 14 Rack Wheel Weldment JM0028897 15 Stub Shaft 3 4 x 4 1 8 w Thre...

Страница 37: ...er JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 2 Black Plastic Spacer 1 4 ID x 1 2 OD JM0002442 12 Spring Return Spring JM0000207 1...

Страница 38: ...38 Roll Tarp Assembly 4 1 9 7 8 6 5 1 3 4 1 2 32 33 31 35 34 26 29 36 30 37 38 39 15 16 17 18 14 19 10 13 12 11 13 10 21 22 20 13 41 42 43 40 44 26 23 22 25 27 28 24 8...

Страница 39: ...Spiro Roll Pin JM0046782 22 Roll Tarp Guide Roller JM0038446 23 1 USS Flat Washer JM0003063 24 Universal Joint Roll Tarp SUJ 1 JM0001517 25 1 4 20 Gr2 Z Centerlock Hex Nut JM0001505 26 Spring Return C...

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