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Jancy Engineering Slugger USA5, Руководство оператора

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Jancy Engineering Slugger USA5 Скачать руководство пользователя страница 14

14

motor

 

breakdown

 

and

 

parts

 

list

 

item

 

description

 

part

 # 

qty

  1 

INTERNAL RETAINING RING 

UH4152  1

  2 

MOTOR SPINDLE 

04522 

1

  3 

WOODRUFF KEY 

0010142  1

  4 

BALL BEARING 

UH3057  1

  5 

EXTERNAL RETAINING RING 

UH4025  1

  6 

SPINDLE SEAL 

04594 

1

  7 

LOWER GEARBOX 

04530S  1

  8 

M6 X 25 SHFCS 

UH0652  1

  9 

M8 X 40 HHCS 

UH0818  4

  10  M8 LOCK WASHER 

UH2083  4

  11  SLIDE BAR WEDGE 

04511N  1

  12  GEAR RACK 

U68002  1

  13  M6 X 10 LHSCS 

UH0606  3

  14  3/16" X 5/8" DOWEL PIN 

UH4311  1

  15  BALL BEARING 

UH3035  2

  16  OUTPUT GEAR 

04581 

1

  17  EXTERNAL RETAINING RING 

UH4019  1

  18  BALL BEARING 

UH3024  1

  19  PINION GEARSHAFT 

04520 

1

  20  WOODRUFF KEY 

04564 

1

  21  HELICAL INPUT GEAR 

04582 

1

  22  BALL BEARING 

UH3024  2

  23  CLUSTER GEAR 

04580 

1

  24  OUTPUT PINION GEAR SHAFT 

04521 

1

 25  KEY 

04565  1

  26  SHIFTING FORK 

04510 

1

  27  MAIN SPEED SELECTOR PIN 

04523 

1

  28  SPEED SELECTOR LEVER 

04534 

1

  29  ROLL PIN 

UH4205  1

  30  SPEED SELECTOR SPRING 

04591 

1

  31  SPEED SELECTOR PIN 

04524 

1

  32  M5 LOCK WASHER 

UH2056  1

  33  M5 X 35 SHCS 

UH0558  1

  34  SHIFT LEVER LABEL 

04514 

1

  35  M3 X 5 CRPHMS 

UH0300  2 

  36  GEARBOX GASKET 

04593 

1

  37  GEARBOX COVER 

04531 

1

  38  BALL BEARING 

UH3039  1

  39  ARMATURE FAN 

04590 

1

  40  ARMATURE, 120V 

04553 

1

   

ARMATURE, 220V 

04554 

  41  BALL BEARING 

UH3021  1

  42  UPPER ARMATURE SPRING WASHER 04560 

1

  43  M4 X 60 SHCS 

UH0438  2

  43A  CABLE CLAMP 

04585 

1

  44  M4 LOCK WASHER 

UH2046  2

  45  FIELD SCREW INSULATOR 

04557 

4

  46  FIELD, 120V 

04555 

1

   

FIELD, 220V 

04556 

  47  FIELD SLEEVE INSULATOR 

04558 

1

  48  MOTOR HOUSING 

04532 

1

  49  BRUSH HOLDER 

04551 

2

  50  2 MOTOR BRUSHES WITH CAPS  04550 

1

  51  MOTOR SNAP BUSHING 

04559 

1

  52  M5 X 5 CPSSS 

UH0500  2

  53  MOTOR TAG, 120V 

04512 

1

   

MOTOR TAG, 220V 

04513 

  54  DRIVE SCREW 

UH1002  2

  55  END CAP 

04533 

1

  56  M5 LOCK WASHER 

UH2056  4

  57  M5 X 60 SHCS 

UH0562  4

  58  M3 X 6 SHCS 

UH0302  2

  59  DANGER LABEL 

0080027  1

  60  BRUSH LEAD INSULATOR 

04578 

2

  61  CORD CHANNEL 

0151453  1

  - 

14 OZ. GREASE 

04587 

1

usa5

 

motor

 

assembly

04600r - 120 

Volt

04602r - 220 

Volt

Содержание Slugger USA5

Страница 1: ...66 120V OR 18080 220V Serial Date of Purchase BEWARE OF ROTATING MACHINE PARTS LINE VOLTAGE PRESENT NEVER PLACE FINGERS NEAR CUTTING AREA OR MACHINE ARBOR WARNING before use be sure everyone using this machine reads and understands all safety and operating instructions in this manual United States Patent 5 415 503 other patents pending ...

Страница 2: ...ancy Engineering Inc will within one 1 year from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product warranty registration card has been returned to Jancy Engineering Inc with in thirty 30 days of purchase date This warranty is void if the item has been damaged by acci dent neglect improper service or other causes not ari...

Страница 3: ...faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or movi...

Страница 4: ...adjustments changing accessories or storing power tools Such preventative safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignm...

Страница 5: ... tooling Keep cutters securely fastened 9 Do not use dull or broken cutters 10 Do not use Slugger drilling machines on surfaces or materials being welded Doing so can damage the machine s electrical components 11 Beware of slugs ejected at end of cut They become HOT during the cut 12 Magnet will not hold properly on thin materials or rough and dirty surfaces 13 Keep bottom of magnet burr free and ...

Страница 6: ...d contacting power source tie a drip loop in power cord as shown in Figure B Fig B Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An unde...

Страница 7: ... from frame Remove hub pinion shaft from right side of frame and insert it into left side of frame Replace sleeve and fastener into frame and tighten securely Thread pipe handle item 2 into motor housing The control panel item 27 may also be reversed from left to right side of machine if desired Remove screws item 19 holding control panel and side cover plate item 20 next Remove side cover plate a...

Страница 8: ...wer failure to the magnetic base 9 Position chip guard toward work area before drilling before the cut ready to make the cut CAUTION position chip guard toward work area before drilling 1 Move magnet switch to ON position Switch will illuminate to indicate power is present magnetic base should be firmly secured to workpiece at this time Thin materials may require an additional steel plate to achie...

Страница 9: ...Check coolant lines for blockage Dirt or debris in coolant tank Consistency of coolant mixture too thick Incorrect pilot pin being used Vent hole in coolant tank lid blocked 5 Slugs not ejecting from cutter Lack of coolant causing slugs to expand in cutter bore Incorrect pilot pin being used Possible broken internal arbor parts 6 Breaking cutters Coolant must be supplied to interior of cutter Exce...

Страница 10: ...wn 2 Keep bottom of magnet clean free of chips burrs nicks oil and other contaminants Inspect magnet face to ensure surface is flat and square A worn magnet surface dramatically reduces magnetic holding force 3 Periodically lubricate motor slide ways with lithium base grease 4 Routinely grease zerk item 23 on arbor support bracket 5 Visually inspect arbor sleeve and support bracket for wear 6 Arbo...

Страница 11: ... PANEL OVERLAY 120V 0151061 1 PANEL GASKET 0151227 1 CONTROL PANEL OVERLAY 220V 0151062 1 8 MAGNET SWITCH 120V 0151045 1 MAGNET SWITCH 220V 0101044 9 WIRE LINE ASSEMBLY 0151552 1 10 NEUTRAL WIRE LINE ASSEMBLY 0151054 1 11 PC BOARD 120V 220V 04868 1 12 PANEL ENCLOSURE ASSEMBLY 0151051 1 12A MOTOR HARNESS 0151564 1 12B RS MAGNET HARNESS 0151563 1 13 SHUNT UH5335 2 14 CONTACT BLOCK SWITCH 0151033A 1 ...

Страница 12: ...wn 12 14 12 9 8 7 6 5 4 3 2 1 13 15 11 10 19 16 18 17 25 20 21 22 23 24 16 ARBOR ASSEMBLY 0151441 A 1 3 4 18 17 16 15 14 13 6 8 10 9 11 2 38 12 20 21 22 11 12 23 19 27 14 15 30 29 31 32 35 19 34 36 33 7 5 39 26 25 24 37 28 23 B ...

Страница 13: ...0151289 1 COOLANT BOTTLE 0151163 1 COOLANT CAP 0151165 1 RUBBER WASHER 0151169 1 COOLANT STRAINER 0151174 1 29 M6 X 25 SHCS UH0648 1 30 BLACK GEAR SHAFT END CAP 0151195 1 31 SLIDE COVER PLATE 0151113 1 32 M5 X 12 CRFHMS UH0516 2 33 CORD CASE 0151451 1 34 M3 X 12 CRFHMS UH0316 2 35 MOTOR CORD ASSEMBLY 0151448 1 36 MOTOR COVER 0151111 1 37 M5 X 10 BHSCS UH0506 4 38 PIPE HANDLE ADAPTER 0010225 1 39 6...

Страница 14: ...H4205 1 30 SPEED SELECTOR SPRING 04591 1 31 SPEED SELECTOR PIN 04524 1 32 M5 LOCK WASHER UH2056 1 33 M5 X 35 SHCS UH0558 1 34 SHIFT LEVER LABEL 04514 1 35 M3 X 5 CRPHMS UH0300 2 36 GEARBOX GASKET 04593 1 37 GEARBOX COVER 04531 1 38 BALL BEARING UH3039 1 39 ARMATURE FAN 04590 1 40 ARMATURE 120V 04553 1 ARMATURE 220V 04554 41 BALL BEARING UH3021 1 42 UPPER ARMATURE SPRING WASHER 04560 1 43 M4 X 60 S...

Страница 15: ...y 950 lbs on 1 plate 431Kg on 25mm plate Magnet base dimensions 4 x 7 1 2 102mm x 191mm Magnet dead lift 2320 lbs on 1 plate 1053Kg on 25mm plate Slugger cutter diameter maximum 2 3 8 60mm Slugger depth of cut maximum 3 76mm Spindle CL to Guard Face 2 1 8 54mm Spindle CL to Magnet Face 1 3 4 44mm Spindle CL to Motor Face 2 1 8 54mm Total travel 3 5 8 92mm 7 1 2 191 1 3 4 44 1 1 4 32 9 7 16 240 2 1...

Страница 16: ... 01 11 other available Slugger drills Trusted Tested Tough description model max diameter depth capacity USA101 120V USA101 1 1 2 2 USA101 220V USA101 2 1 1 2 2 USA200 120V HOLEMAKER II 1 3 8 2 USA200 220V HOLEMAKER II 1 3 8 2 2 X 2 120V 17980 2 2 2 X 2 220V 17982 2 2 4 X 4 120V 17985 4 3 4 X 4 220V 17987 4 3 MAGFORCE 120V 06920 1 5 8 2 MAGFORCE 220V 06921 1 5 8 2 ...

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