49
ASSEMBLY OF THE FRONT SHOCKS
41012
1mm Washer
2.6x5mm
Washer
40060
2.6mm
Nylon Nut
30403
6mm Ball
41012
3.5mm
O-Ring
41012
2mm Washer
fill the shocks
with oil #40.
OK
2
8
m
m
CORRECT SHOCK ASSEMBLY
Carefully screw the shock shaft
into the bottom of the plastic ball
end untill the distance between
the ball end and the shock body
is 28mm for the front .
N.B. Do not over tighten as the
plastic will strip.
5
6
.7
m
m
0
20
30
40
10
30403
40643
41008
41012
41012
41012
41012
41019
41011
40060
2.6x5mm
2.6x5mm
41006
41007
*Fit the o-ring into groove
before assembly.
41005
41013
Do Not
Over Tighten
41003
.....x2
.....x4
.....x2
.....x2
.....x2
.....x4
ASSEMBLY OF THE REAR SHOCKS
fill the shocks
with oil #30.
0
20
30
40
10
OK
3
7
.5
m
m
CORRECT SHOCK ASSEMBLY
6
5
.2
m
m
30403
40643
41008
41012
41012
41012
41012
41019
41011
2.6x5mm
2.6x5mm
41005
41013
40060
41004
Carefully screw the shock shaft
into the bottom of the plastic ball
end untill the distance between
the ball end and the shock body
is 37.5mm for the front .
N.B. Do not over tighten as the
plastic will strip.
50
Do Not
Over Tighten
Step 1
Step 2
Step 1
Step 2
ASSEMBLY OF THE FRONT SHOCK SPRINGS
41023
ASSEMBLY OF THE REAR SHOCK SPRINGS
40058
41008
m
ut
7m
C
* Assemble 2 Sets for Front
40058
51
52
41027
41008
* Assemble 2 Sets for Rear
40055
(Long/Rear)
40054
(Short/Front)
(Short)
(Long)
*Make 2 sets for Shocks.
*Make 2 sets for Shocks.
*Make 2 sets for Shocks.
1. Pull down piston and
fill in shock oil.
2. Remove air bubbles
by slowly moving
piston up and down.
3. Pull down piston, tighten
shock cap, and wipe off
shock oil overflow with
tissue paper.
1. Pull down piston and
fill in shock oil.
2. Remove air bubbles
by slowly moving
piston up and down.
3. Pull down piston,
tighten shock cap, and
wipe off shock oil
overflow with tissue
paper.
NO.9
BAG
41006
41007
*Fit the o-ring into groove
before assembly.
NO.9
BAG
NO.9
BAG
NO.9
BAG
41012
1mm Washer
2.6x5mm
Washer
40060
2.6mm
Nylon Nut
30403
6mm Ball
41012
3.5mm
O-Ring
41012
2mm Washer
.....x2
.....x4
.....x2
.....x2
.....x2
.....x4