jakob OTT HSK Series Скачать руководство пользователя страница 3

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Product Information

1.9

HSK-clamping unit form F...........................................................................................21

1.9.1

Dimension......................................................................................................................21

1.9.2

Order number HSK form F ............................................................................................22

1.9.3

Draw bar HSK form F ....................................................................................................22

1.9.4

Spindle inside contour HSK form F ...............................................................................23

Assembly .....................................................................................................................25

2.1

Assembly tool for HSK clamping unit.............................................................................25

2.2

Clamping unit.................................................................................................................26

2.2.1

Check after approx. 100 strokes ..................................................................................28

Operation .....................................................................................................................29

Maintenance.................................................................................................................30

4.1

Preventive maintenance schedule.................................................................................30

4.2

Wearing part list.............................................................................................................31

4.2.1

Grease for HSK-calmping unit.......................................................................................31

4.2.2

O-rings and lip seal parts...............................................................................................32

4.2.3

Repair clamping unit HSK B-E.......................................................................................33

4.3

Exchange of the lip seal ...............................................................................................35

4.4

Break of a gripper segment...........................................................................................35

4.5

Trouble shooting HSK....................................................................................................36

symbol explanation:

keep attention -
dangerous

keep attention - malfunction

Änderungen im Sinne des technischen Fortschrittes vorbehalten!

95.600.019.D.E / 2006-03

ATTENTION

Important

Содержание OTT HSK Series

Страница 1: ...mation OTT JAKOB GmbH Co 49 0 83 64 98 21 0 Spanntechnik KG 49 0 83 64 98 21 10 Industriestraße 3 7 info ott jakob de D 87663 Lengenwang http www ott jakob de 95 600 019 D E 2006 03 HSK Clamping Units 95 600 019 D E ...

Страница 2: ...ion 9 1 6 2 Order number HSK form A 10 1 6 3 Draw bar HSK form A 10 1 6 4 Spindle inside contour HSK form A 11 1 7 HSK clamping unit form B 13 1 7 1 Dirmension 13 1 7 2 Order number HSK form B 14 1 7 3 Draw bar HSK form B 14 1 7 4 Spindle inside contour HSK form B 15 1 8 HSK clamping unit form E 17 1 8 1 Dimension 17 1 8 2 Order number HSK form E 18 1 8 3 Draw bar HSK form E 18 1 8 4 Spindle insid...

Страница 3: ...okes 28 3 Operation 29 4 Maintenance 30 4 1 Preventive maintenance schedule 30 4 2 Wearing part list 31 4 2 1 Grease for HSK calmping unit 31 4 2 2 O rings and lip seal parts 32 4 2 3 Repair clamping unit HSK B E 33 4 3 Exchange of the lip seal 35 4 4 Break of a gripper segment 35 4 5 Trouble shooting HSK 36 symbol explanation keep attention dangerous keep attention malfunction Änderungen im Sinne...

Страница 4: ...oolant supply over the flange or central coolant supply through coolant tube enlarged flange keyways at the flange application machining centers heavy milling machines hollow shaft taper DIN 69893 5 form E features rotational symmetry without keyways application HSC spindles hollow shaft taper DIN 69893 6 form F features enlarged flange application HSC spindles e g machining of wood and plastic Än...

Страница 5: ...t Information 1 2 Medium transfer Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 5 2 1 without transfer cleaning air for closed HSK tool axial transfer for open HSK tool ...

Страница 6: ...3 14698 11184 8560 E 80124 57279 45728 39367 32691 F 39170 31262 22967 min 1 1 4 Transferable torque nominal size 25 32 40 50 63 80 100 125 160 tool standard A 14 24 48 97 190 365 710 1436 Nm B 16 28 55 113 217 422 835 transferable torque without keyways E 7 15 27 56 110 F 31 64 128 Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 6 ...

Страница 7: ...t Information 1 5 Forces at the HSK clamping unit 1 5 1 Clamped position 1 5 2 Unclamped position Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 7 Fsp F1 F0 F0 FA FL H 0 ...

Страница 8: ...2 5 2 7 10 3 14 4 B Fsp 5 6 8 11 18 28 45 70 F1 max 1 75 2 4 3 85 6 3 9 8 15 8 24 5 FA 1 1 7 2 9 4 6 6 9 10 14 4 E Fsp 2 8 5 6 8 11 18 F1 max 0 98 1 75 2 4 3 85 6 3 FA 0 9 1 1 1 7 2 9 4 7 F Fsp 6 8 11 18 F1 max 2 4 3 85 6 3 FA 1 9 3 4 5 6 kN Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 8 H mm F kN F1 H1 F0 Hmax H0 F L F A spring force unclamp force ...

Страница 9: ...A reference gauge ejection hollow shaft taper spindle drawbar shaft lock screw SW2 Limit the stroke of drawbar shaft to Hmax 32 40 50 63 80 100 125 160 mm A 0 5 0 5 0 5 0 5 0 5 0 5 0 5 1 E M 0 1 8 5 8 5 10 5 10 5 13 13 16 5 17 7 5 8 9 10 11 12 5 15 8 24 5 5 1 5 6 6 4 7 4 8 3 9 15 10 8 17 5 12 15 18 22 27 36 46 55 3 4 4 5 6 6 14 16 19 5 27 26 5 31 5 31 5 34 5 40 5 56 d1 Hmax H1 SW1 SW2 a1 ...

Страница 10: ... 600 009 3 6 95 601 117 2 1 160 95 600 010 3 6 95 601 118 2 1 1 6 3 Draw bar HSK form A Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 10 45 d 11 Z R0 5 R0 2 R0 5 l14 1 6 Z G 11 l11 l12 d 12 d 13 l13 0 4 B 0 02 0 4 B A B 0 02 O Ring groove 32 40 50 63 80 100 125 160 mm 0 1 4 6 6 7 9 11 9 13 9 13 9 21 2 27 1 4g M6 M8 M10 M14x1 5 M16x1 5 M16x1 5 M24x1 5 M30x1 5 ...

Страница 11: ... 3 R 0 2 20 Y 0 5 b1 A B 0 05 W 0 4 l 2 l 5 0 4 d2 d1 l 3 l 7 l 10 1 10 A 3 0 l 8 l 9 bei d 3 l 1 l 4 2 51 45 W A B 0 002 X A B 0 02 0 5 Y R1 R0 2 1 6 d3 d9 d6 d7 d8 t min 5 tenons can be inserted or integrated into spindle when tenons are inserted the taper hole may be conical over the total length l 1 casehardened 700 100 Rc 100 depth min 0 8 0 4 not convex r1 tangent to b1 and d4 ...

Страница 12: ... 28 29 06 36 85 46 53 58 1 72 6 92 05 116 1 0 2 23 8 29 6 37 5 47 2 58 8 73 4 93 0 118 0 0 2 16 5 20 5 25 5 33 41 51 64 81 3 2 4 5 6 3 8 10 12 5 16 0 2 11 4 14 4 17 9 22 4 28 4 35 4 44 4 57 4 0 2 13 4 16 9 20 9 26 4 32 4 40 4 51 4 64 4 0 8 0 8 1 1 1 5 1 5 2 2 0 1 1 1 1 5 1 5 2 2 2 5 2 5 2 0 2 0 2 0 2 5 3 0 3 0 4 0 4 0 0 05 1 5 2 2 5 3 4 5 6 8 t 0 0015 0 0015 0 0020 0 0020 0 0025 0 0030 0 0035 0 00...

Страница 13: ...1Hmax A d 1 E M reference gauge ejection hollow shaft taper spindle drawbar shaft lock screw SW2 Limit the stroke of drawbar shaft to Hmax 40 50 63 80 100 125 160 mm A 0 5 0 5 0 5 0 5 0 5 0 5 0 5 E M 0 1 8 5 8 5 10 5 10 5 13 13 16 5 7 5 8 9 10 11 12 5 15 8 5 1 5 6 6 4 7 4 8 3 9 15 10 8 12 15 18 22 27 36 46 3 4 4 5 6 6 14 19 5 27 26 5 31 5 31 5 34 5 40 5 d1 Hmax H1 SW1 SW2 a1 ...

Страница 14: ... 125 95 600 003 3 6 95 601 116 2 1 160 95 600 009 3 6 95 601 117 2 1 1 7 3 Draw bar HSK form B Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 14 45 d 11 Z R0 5 R0 2 R0 5 l14 1 6 Z G 11 l11 l12 d 12 d 13 l13 0 4 B 0 02 0 4 B A B 0 02 O Ring groove 40 50 63 80 100 125 160 mm 0 1 4 6 6 7 9 11 9 13 9 13 9 21 2 4g M6 M8 M10 M14x1 5 M16x1 5 M16x1 5 M24x1 5 9 14 16 1...

Страница 15: ... 019 D E 2006 03 A 0 05 W e 1 e 1 b1 b2 A 0 05 0 4 l 2 l 3 0 4 d2 d1 l 7 l 10 1 10 A 3 0 l 8 l 9 d 3 f 1 W A B 0 0025 X A B 0 02 0 5 Y R1 R0 2 min 5 1 6 d3 d5 d6 d7 d8 l 1 0 2 2 51 45 AT3 2 X 0 4 A B 0 01 3 0 3 R 0 2 20 Y 0 5 casehardened 700 100 Rc 100 depth min 0 8 0 4 Relief per choice of customer not convex all around at 15 ...

Страница 16: ... 1 1 1 2 2 2 24 30 38 48 60 75 95 0 0 0 0 0 0 0 0 003 0 003 0 004 0 004 0 005 0 006 0 007 H10 17 21 26 34 42 53 67 16 2 20 2 25 2 31 7 40 2 50 2 62 7 max 19 5 25 5 25 5 25 5 28 5 28 5 30 5 16 5 20 5 25 5 33 41 51 64 3 2 4 5 6 3 8 10 12 5 0 8 0 8 1 1 1 5 1 5 2 clamping unit mm 0 2 22 5 26 5 33 41 6 50 63 79 H6 17 21 26 34 42 53 67 0 1 10 3 13 2 15 2 20 4 22 4 24 2 32 0 1 6 6 8 6 10 6 14 6 16 6 18 4...

Страница 17: ...2006 03 17 d 1 E M A l7 SW 1 d 6 H0 H1 Hmax A a1 reference gauge ejection hollow shaft taper spindle drawbar shaft lock screw SW2 Limit the stroke of drawbar shaft to Hmax 25 32 40 50 63 mm A 0 5 0 5 0 5 0 5 0 5 E M 0 1 6 5 8 5 8 5 10 5 10 5 7 7 5 8 9 10 4 6 5 1 5 6 6 4 7 4 10 12 15 18 22 3 3 4 4 5 5 5 19 5 27 26 5 31 5 d1 Hmax H1 SW1 SW2 a1 ...

Страница 18: ...1 112 3 1 50 95 600 004 3 6 95 600 083 3 2 95 601 113 3 1 63 95 600 001 3 6 95 600 015 3 6 95 601 114 3 1 1 8 3 Draw bar HSK form E Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 18 45 d 11 Z R0 5 R0 2 R0 5 l14 1 6 Z G 11 l11 l12 d 12 0 4 B 0 02 B A B 0 02 O Ring groove 25 32 40 50 63 mm 0 1 4 6 4 6 6 7 9 11 9 g7 6 2 6 2 8 2 10 2 14 2 4g M6x0 5 M6 M8 M10 M14x1...

Страница 19: ...ischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 19 0 4 l 2 l 3 0 4 d2 d1 l 7 l 10 1 10 A 3 0 l 8 l 9 A B 0 0025 X A B 0 02 0 5 Y R1 R0 2 min 5 1 6 d3 d5 d6 d7 d8 l 4 l 1 d 3 2 51 45 AT3 2 X 0 4 A B 0 01 3 0 3 R 0 2 20 Y 0 5 not convex at casehardened 700 100 Rc 100 depth min 0 8 0 4 ...

Страница 20: ...hen Fortschrittes vorbehalten 95 600 019 D E 2006 03 20 25 32 40 50 63 mm 19 24 30 38 48 0 001 0 001 0 002 0 003 0 003 0 003 0 003 0 004 0 006 0 007 13 16 20 25 32 2 5 3 2 4 5 6 3 0 5 0 8 0 85 1 1 13 5 16 5 20 5 25 5 33 clamping unit mm H10 14 17 21 26 34 0 2 18 22 5 26 5 33 41 6 H6 14 17 21 26 34 0 1 10 3 13 2 15 2 20 4 0 1 6 4 6 6 8 6 10 6 14 6 0 2 40 62 5 78 84 94 0 1 25 5 43 58 61 69 18 5 30 4...

Страница 21: ... vorbehalten 95 600 019 D E 2006 03 21 A a1 l7 SW 1 d 6 H0 H1Hmax A d 1 E M reference gauge ejection hollow shaft taper spindle drawbar shaft lock screw SW2 Limit the stroke of drawbar shaft to Hmax 50 63 80 mm A 0 5 0 5 0 5 E M 0 1 8 5 10 5 10 5 8 9 10 5 6 6 4 7 4 15 18 22 4 4 5 27 26 5 31 5 d1 Hmax H1 SW1 SW2 a1 ...

Страница 22: ...083 3 2 95 600 004 3 6 95 601 113 3 1 80 95 600 015 3 6 95 600 001 3 6 95 601 114 3 1 1 9 3 Draw bar HSK form F Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 22 45 d 11 Z R0 5 R0 2 R0 5 l14 1 6 Z G 11 l11 l12 d 12 0 4 B 0 02 B A B 0 02 O Ring groove 50 63 80 mm 0 1 6 7 9 11 9 g7 8 2 10 2 14 2 4g M8 M10 M14x1 5 14 16 18 5 60 67 76 d1 d11 d12 G11 l11 l12 l14 1 ...

Страница 23: ...hrittes vorbehalten 95 600 019 D E 2006 03 23 0 4 l 2 l 3 0 4 d2 d1 l 7 l 10 1 10 A 3 0 l 8 l 9 A B 0 0025 X A B 0 02 0 5 Y R1 R0 2 min 5 1 6 d3 d5 d6 d7 d8 l 1 2 51 45 AT3 2 d 3 X 0 4 A B 0 01 3 0 3 R 0 2 20 Y 0 5 Relief per choice of customer not convex casehardened 700 100 Rc 100 depth min 0 8 0 4 at ...

Страница 24: ...l information see update standard Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 24 50 63 80 mm 30 38 48 0 002 0 003 0 003 0 004 0 006 0 007 H10 21 26 34 0 2 20 5 25 5 33 4 5 6 3 0 2 0 8 1 1 clamping unit mm 0 2 26 5 33 41 6 H6 21 26 34 0 1 13 2 15 2 20 4 0 1 8 6 10 6 14 6 0 2 78 84 94 0 1 58 61 69 44 45 52 0 2 3 6 3 6 4 2 d1 DIN V 69063 6 1996 01 d2 d3 l1 l2 ...

Страница 25: ... clamping unit size order no E25 95 601 110 3 1 A32 B40 E32 95 601 111 3 1 A40 B50 E40 F50 95 601 112 3 1 A50 B63 E50 F63 95 601 113 3 1 A63 B80 E63 F80 95 601 114 3 1 A80 B100 95 601 115 2 1 A100 B125 95 601 116 2 1 A125 B160 95 601 117 2 1 A160 95 601 118 2 1 Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 25 ...

Страница 26: ...9 4 1 grease area of contact ÎMETAFLUX Paste 70 8508 or ÎKLÜBER Paste ME 31 52 do not mix the grease snap gripper segments in the spacer ensure that the numbers match When using assembly fixture assemble the segments on the fixture by using an o ring insert complete fixture with segments into the spindle give it a good push until the segments click in place remove the o ring Änderungen im Sinne de...

Страница 27: ...ew onto the drawbar shaft at maximum to the setting dimension do not continue to turn since otherwise the o ring on the drawbar shaft will be damaged in unclamped position adjust gauge dimension E M tighten the lock nut starting torque E25 7 Nm A32 B40 E32 10 Nm A40 B50 E40 F50 15 Nm A50 B63 E50 F63 20 Nm A63 B80 E63 F80 30 Nm A80 B100 30 Nm A100 50 Nm Änderungen im Sinne des technischen Fortschri...

Страница 28: ...ation 2 2 1 Check after approx 100 strokes In unclamped position Check dimension gauge E M re tighten through a clamped tool Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 600 019 D E 2006 03 28 E M ...

Страница 29: ...32 A 40 B 50 E 40 F 50 A 50 B 63 E 50 F 63 A 63 B 80 E 63 F 80 A 80 B 100 A 100 B 125 A 125 B 160 A 160 concentricity øG mm 0 6 0 7 0 7 0 8 0 8 1 0 1 0 1 0 1 2 tool changer force max kN 1 1 1 4 2 2 3 6 5 6 9 9 9 Recommendation install a limit switch for the drawbar In order to minimize wear the coolant tube at the interface of the gripper assembly and tool should be shaped as follows minimum and e...

Страница 30: ...ide directly on the clamping unit etc Note METAFLUX Moly Spray No 70 82 is recommended for a quick regreasing of the clamping unit without gripper disassembly Every six month or after 200 000 tool changes at the latest In unclamped position Check dimension gauge E M counter through a clamped tool again Test Pull in force we recommend use Power Check If the pull in force is smaller than 70 of the n...

Страница 31: ...se of one company do not mix the grease METAFLUX Metaflux AG Industriestraße 11 CH 4313 Möhlin Tel 41 61 851 08 00 Fax 41 61 851 08 08 KLÜBER Klüber Lubrication München KG Postfach 701047 D 81310 München Tel 0 89 78 76 0 Fax 0 89 78 76 333 TECHNO SERVICE GmbH Detmolder Straße 515 D 33605 Bielefeld Tel 05 21 9 24 44 0 Fax 05 21 20 74 32 Aid for regreasing with paste in mounted state clamped without...

Страница 32: ...8 0 x 1 5 10 0 x 3 0 F63 95 600 083 3 2 0 926010 170 0 926010 172 8 0 x 1 5 10 0 x 3 0 A63 B80 E63 95 600 001 3 6 95 600 850 4 1 0 926030 103 0 926010 156 0 926010 164 12 x 18 5 x 4 5 12 0 x 1 5 13 87 x 3 53 F80 95 600 015 3 6 0 926010 156 0 926010 164 12 0 x 1 5 13 87 x 3 53 A80 B100 95 600 002 3 6 95 601 050 4 1 0 926030 108 0 926010 167 0 926010 173 14 x 20 x 4 8 14 0 x 1 5 16 0 x 3 5 A100 B125...

Страница 33: ...21 9 6 29 7 A40 B50 E40 95 600 007 3 6 44 95 600 122 9 6 43 7 F50 95 600 016 3 6 44 95 600 122 9 6 43 7 A50 B63 E50 95 600 004 3 6 45 95 600 123 9 6 44 7 F63 95 600 083 3 6 45 95 600 123 9 6 44 7 A63 B80 E63 95 600 001 3 6 52 95 600 124 9 6 51 7 F80 95 600 015 3 6 52 95 600 124 9 6 51 7 A80 B100 95 600 002 3 6 56 95 600 125 9 6 55 7 A100 B125 95 600 003 3 6 70 95 600 126 9 6 69 7 Änderungen im Sin...

Страница 34: ... F50 95 600 016 3 6 44 95 600 073 9 6 43 7 95 600 090 9 6 43 4 A50 B63 E50 95 600 004 3 6 45 95 600 074 9 6 44 7 95 600 091 9 6 44 4 F63 95 600 083 3 6 45 95 600 074 9 6 44 7 95 600 091 9 6 44 4 A63 B80 E63 95 600 001 3 6 52 95 600 075 9 6 51 7 95 600 095 9 6 51 4 F80 95 600 015 3 6 52 95 600 075 9 6 51 7 95 600 095 9 6 51 4 A80 B100 95 600 002 3 6 56 95 600 076 9 6 55 7 95 600 096 9 6 55 4 A100 B...

Страница 35: ...the lip ring and build in look for the build in position press the seal with a blunt object against the lining take a mandrel to bring it in the finaly position 4 4 Break of a gripper segment If one of the gripper segments should break the complete set of grippers needs to be replaced we recommend replace the complete clamping unit Änderungen im Sinne des technischen Fortschrittes vorbehalten 95 6...

Страница 36: ...el not sufficient wear of clamping unit tool feed not correct air blow off prevents tool from seating during tool change tool is pulled out during work cycle gripper segments clamping cone or drawbar broken tool shank broken springs broken pull in force not sufficient Loss of pull force lack of lubrication on clamping set recommendation check pull in force Änderungen im Sinne des technischen Forts...

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