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Manual

ZS62-H650.02 S19W2/2

High Frequency Spindle

Pneumatic taper change

Содержание ZS62-H650.02 S19W2/2

Страница 1: ...Manual ZS62 H650 02 S19W2 2 High Frequency Spindle Pneumatic taper change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...se emissions 22 7 Operating location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 24 8 3 Cooling water 24 8 3 1 Quality of cooling water 24 8 3 2 Setting the...

Страница 4: ...Contents Item no 13404080 Revision 01 4 40...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...vailable on request q Spindle holder q Frequency converter q Chiller q Collet grease q Motor cable q Further accessories on request Only approved accessories have been tested for operational safety an...

Страница 7: ...Transport and packaging Item no 13404080 Revision 01 7 40 2 2 Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil ities...

Страница 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Страница 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensur...

Страница 11: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Страница 12: ...l connection The HF spindle may only be operated with a frequency converter FC Check whether the current voltage and frequency data of the HF spindle match the raw data for the frequency converter Use...

Страница 13: ...cleaning For guidelines on air quality see Air purity classes ISO 8573 1 25 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing contamination an...

Страница 14: ...Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor p...

Страница 15: ...Technical Specifications Item no 13404080 Revision 01 15 40 Weight 6 2 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Страница 16: ...45 4E Rated power 5 kW Rated rotation speed 50 000 rpm Cooling Liquid cooled Motor protection Pt1000 Winding resistance 0 608 Measured values S1 100 Rated rotation speed 10000 40000 50000 rpm Frequenc...

Страница 17: ...5 5 4 028 kW Torque 1 56 1 313 0 769 Nm Voltage 113 365 375 V Current 15 5 13 3 8 1 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamen...

Страница 18: ...arz W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V wei W bei J ger Stator 3 7 4pol core cable brown U blue V white W at J ger sta...

Страница 19: ...m Signal HSK clamped BK 0 14 mm Signal HSK ejected BK 0 14 mm Spindelstecker FSW9 12 Y TEC 12 S19 male connector FSW9 12 Y TEC 12 S19 1 Perschewski 11 10 17 1 29029370 g f e d c b a 4 5 6 1 3 2 a b c...

Страница 20: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Страница 21: ...Z Output 0 V BN brown BK black BU blue NO Normally ope 6 6 Speed sensor digital differential magneto resistor Trouble free evaluation requires good wiring Use twisted and shielded cables Connect the H...

Страница 22: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 23: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Страница 24: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 25: ...n air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 26: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Страница 27: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 28: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Страница 29: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand still...

Страница 30: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 31: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 32: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 33: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 34: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 35: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 37: ...anually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamina...

Страница 38: ...serve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Страница 40: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type ZS62 H650 02 S19W2 2 Item no 13404080 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

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