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Jäger Z80-M530.05 S5, Руководство пользователя

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Nakanishi Jaeger GmbH

Siemensstraße 8
61239 Ober-Mörlen
GERMANY

+49 (0)6002-9123-0
[email protected]

www.nakanishi-jaeger.com

Serial number

Type

Z80-M530.05 S5

Item no.

10205009

Revision

07

Date

01.09.2023

Language

EN

(

*

Jaeger Spindles North America,
Corp.

6611 Bay Circle, Suite 165
Norcross, GA 30071
USA

(

*

+1 (770) 674-4480
[email protected]

www.nakanishi-jaeger.com/en

Содержание Z80-M530.05 S5

Страница 1: ...Manual Z80 M530 05 S5 High Frequency Spindle Manual taper change ...

Страница 2: ...evelopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohib...

Страница 3: ...igital differential magneto resistor 18 6 6 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply line 22 8 3 Cooling water 22 8 3 1 Quality of cooling water 22 8 3 2 Setting the cooling 22 8 4 Compressed air 23 8 4 1 Air purity classes ISO 8573 1 23 8 4 2 Setting the sealing air 23 9 Commissioning 24 9 1 Running in sch...

Страница 4: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Страница 5: ...ssories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages Ü If the spindle holder is to be produced in house it is essential to contact...

Страница 6: ...d a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered mat...

Страница 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Страница 8: ...use chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The bala...

Страница 9: ...is to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only permit...

Страница 10: ...Technical description Item no 10205009 Revision 07 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 ...

Страница 11: ... to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion Note Extension of the service life through heat dissipation Heat is produced during operation of the HF spindle T...

Страница 12: ...0 Hz Motor poles pairs 2 Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 160 C Housing Stainless steel Housing diameter 80 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing air turned on IP...

Страница 13: ...Technical Specifications Item no 10205009 Revision 07 13 36 6 1 Dimensions Clamping range ...

Страница 14: ...5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 28 294 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 kW Torque 1 88 1 82 1 8 1 72 1 62 1 56 Nm Voltage 86 154 228 297 366 365 V Current 10 10 10 10 10 10 A Cos φ 0 25 0 41 0 57 0 67 0 71 0 8 Measured values S6 60 Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 ...

Страница 15: ...9 2 333 3 842 5 425 6 871 6 893 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 Nm Voltage 81 151 217 286 351 348 V Current 14 15 15 15 15 16 A Cos φ 0 93 0 91 0 89 0 88 0 88 0 9 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified ...

Страница 16: ... 0 5 mm BK 0 5 mm RD 0 14 mm RD 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 2 0 hh mm Zähler optional counter optional BK BK 1 Perschewski 05 09 18 1 29027470 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Nakanishi Jaeger GmbH untersagt Datum Gepr...

Страница 17: ...ing to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R T...

Страница 18: ...differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 Ω 1000 mV 8 V 450 Ω 2000 mV 12 V 220 Ω 1000 mV 12 V 680 Ω 3000 mV 15 V 220 Ω 1000 mV 15 V 680 Ω 3000 mV 24 V 220 Ω 1000 mV 24 V 680 Ω 3000 mV Unnecessary if a resistor is integrated in the evaluation unit freq...

Страница 19: ...Technical Specifications Item no 10205009 Revision 07 19 36 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection ...

Страница 20: ...eds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine Ü Check the connecting hoses for damage Ü Check the conn...

Страница 21: ...nd free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on the ...

Страница 22: ... immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 An...

Страница 23: ... air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Страница 24: ...entrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped tool without machining...

Страница 25: ...ing this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 29 section Ü ...

Страница 26: ...spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for the HF spindle Ü Only use tool mounts with the correct HF spindle direction of rotation Ü Set the HF spindle directi...

Страница 27: ...he service set Ü Insert the tool taper into the HF spindle Ä See figure Joining position Ü Insert the hexagon wrench into the threaded spindle through the access hole Ü Tighten the threaded spindle clockwise with the tightening torque MA max Ä MA max 3 Nm Ä See figure Clamping position DANGER Due to flying parts The hexagon socket wrench may be flung out during operation of the HF spindle due to t...

Страница 28: ...may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified speed Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with...

Страница 29: ...pindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam jets to clean the HF spindle This could cause contamination to enter the bea...

Страница 30: ...e dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ten times by hand every three months Ü Then put the HF spindle into operation ...

Страница 31: ...ion More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies Ü Do not discharge coolants into wastewater Ü Disp...

Страница 32: ... energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list of ...

Страница 33: ...ter See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller for error messages Phase missing q C...

Страница 34: ... spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 26 and Mainte na...

Страница 35: ... 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with the...

Страница 36: ...Mörlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 M530 05 S5 Item no 10205009 Revision 07 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

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