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Manual

Z80-H445.06 S5AW2/2

High Frequency Spindle

Pneumatic taper change

Содержание Z80-H445.06 S5AW2/2

Страница 1: ...Manual Z80 H445 06 S5AW2 2 High Frequency Spindle Pneumatic taper change...

Страница 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nak...

Страница 3: ...g location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Setting the cooling 23 8 4 Compressed...

Страница 4: ...Contents Item no 10404073 02 Revision 01 4 40...

Страница 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Страница 6: ...ssories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and fun...

Страница 7: ...and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi...

Страница 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Страница 9: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Страница 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Страница 11: ...5 Technical description 5 1 Connections of HF spindle 4 1 3 7 2 2 8 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatics for tool change cylinder forw...

Страница 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC...

Страница 13: ...spindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 24 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Страница 14: ...Motor poles pairs 2 Rated rotation speed 45 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 160 C Housing Stainless steel Ho...

Страница 15: ...Technical Specifications Item no 10404073 02 Revision 01 15 40 Axial run out 1 6 1 Dimensions Clamping range...

Страница 16: ...5 000 rpm Speed 8 261 13 327 18 709 23 734 28 983 39 155 43 710 rpm Frequency 333 500 667 833 1 000 1 333 1 500 Hz Rated power 0 6 1 014 1 345 1 659 1 909 2 408 2 57 kW Torque 0 69 0 73 0 69 0 68 0 63...

Страница 17: ...828 1 469 2 035 2 598 3 164 4 031 4 6 kW Torque 1 08 1 06 1 06 1 05 1 05 0 99 1 01 Nm Voltage 76 116 155 196 238 311 320 V Current 15 14 15 15 16 15 15 A Cos 0 87 0 81 0 76 0 72 0 69 0 66 0 72 Note o...

Страница 18: ...ACM70 40 100 DCM60 40 KTY AC8 01 AC9 02 ACM48 30 45 ACM82 50 80 4 DC4 DC5 DCM48 30 90 AC8 02 AC10 01 AC10 02 ACM82 50 80 4E DC9 01 DC8 02 DC9 02 DC8 01 0 5 RD 0 5 GN 0 5 WH 2x 0 14 0 5 RD 0 5 BU 0 5...

Страница 19: ...5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V...

Страница 20: ...ection between the rotating shaft of the HF spindle and the motor housing q Depending on the operating time the electrical resistance of this sliding contact is 1 k q The wear on the sliding contact i...

Страница 21: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Страница 22: ...ble and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If...

Страница 23: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Страница 24: ...on air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Страница 25: ...10404073 02 Revision 01 25 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 24 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Страница 26: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Страница 27: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Страница 28: ...ed for clockwise and counter clock wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the...

Страница 29: ...f the tool mount and the inner taper of the shaft with the felt cleaning taper Insert the tool Insert the tool up to the contact surface of the clamping taper Switch on the compressed air for cylinder...

Страница 30: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 31: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Страница 32: ...ccurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 33: ...rizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rel...

Страница 34: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Страница 35: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 36: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Страница 37: ...s damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all...

Страница 38: ...bserve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Страница 39: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized s...

Страница 40: ...n GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 H445 06 S5AW2 2 Item no 10404073 02 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

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