background image

Technical description

Item no. 10301066, Revision 14

12 ( 40 )

5

Technical description

5.1

Connections of HF spindle

7

1

3

1

Electrical connection

3

Sealing air

G 1/8"

7

Pneumatic system for tool change

G 1/8"

5.2

Electrical connection

The HF spindle may only be operated with a frequency converter (FC).

Ü

Check whether the current, voltage, and frequency data of the HF spindle
match the raw data for the frequency converter.

Ü

Use a motor supply line that is as short as possible.

Ü

Adjust the speed of the HF spindle using the FC.

Ü

Refer to the frequency converter manual for further information.

The FC detects the following operating states of the HF spindle, depending on
the version:

q

HF spindle rotating.

q

HF spindle too hot.

q

HF spindle at a standstill, etc.

The  FC  forwards  the  operating  states  of  the  HF  spindle  to  the  machine  con-
troller.

Содержание Z45-D160.02 S15A

Страница 1: ...Manual Z45 D160 02 S15A High Frequency Spindle Pneumatic direct change ...

Страница 2: ...lopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohibite...

Страница 3: ...eed sensor digital differential magneto resistor 22 6 7 ESD protection 22 6 8 Air borne noise emissions 23 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 24 8 3 Compressed air 25 8 3 1 Air purity classes ISO 8573 1 25 8 3 2 Setting the sealing air 25 8 3 3 Setting values 26 9 Commissioning 26 9 1 Running in schedule 26 9 2 Daily start u...

Страница 4: ...Contents Item no 10301066 Revision 14 4 40 ...

Страница 5: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Страница 6: ...e HF spindle Ü Any damage reduces the accuracy of the HF spindle Ü Any damage restricts the functionality of the HF spindle Ü Any damage shortens the service life of the HF spindle 2 1 Scope of supply of HF spindle The following parts are supplied with the HF spindle q High Frequency Spindle q Collet q Service set q Transport packaging Ü Check the high frequency spindle for completeness upon deliv...

Страница 7: ...ges Ü If the spindle holder is to be produced in house it is essential to contact Nakanishi Jaeger GmbH before starting production to request the toler ances and production plan for the spindle holder 2 1 3 Documentation supplied The documents listed below are supplied with the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Ü Check that the docum...

Страница 8: ...ng The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered materials q Plastics q Wood q Graphite q Stone marble etc q ...

Страница 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Страница 10: ...chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance ...

Страница 11: ...his to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only permi...

Страница 12: ...urrent voltage and frequency data of the HF spindle match the raw data for the frequency converter Ü Use a motor supply line that is as short as possible Ü Adjust the speed of the HF spindle using the FC Ü Refer to the frequency converter manual for further information The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too ho...

Страница 13: ...nishi Jaeger GmbH Ü Request the tolerances and production plan for the spindle holder Ü Produce the spindle holder from a thermally conductive material e g alu minum Ü Observe the dimensions of the clamping range in the Technical Specifica tions 14 section Make sure that the HF spindle is enclosed by the spin dle holder to the specified length Ü Add cooling fins or holes greater heat dissipation t...

Страница 14: ...les pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 100 C Housing Stainless steel Housing diameter 45 mm Cooling Uncooled Heat dissipation Via the spindle holder Housing temperature 45 C Ambient temperature 10 C 45 C Sealing a...

Страница 15: ...Technical Specifications Item no 10301066 Revision 14 15 40 Inner taper run out 1 µ 6 1 Dimensions Clamping range ...

Страница 16: ...pation 116 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 953 18 323 28 513 38 399 48 346 58 232 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 07 0 16 0 25 0 32 0 405 0 46 kW Torque 0 084 0 084 0 084 0 08 0 08 0 075 Nm Voltage 18 35 50 63 78 90 V Current 5 5 5 5 5 5 A Measured values S6 60 Rated rotation speed 10 000 20 000 30 ...

Страница 17: ...Hz Rated power 0 08 0 223 0 38 0 582 0 754 0 975 kW Torque 0 101 0 127 0 135 0 155 0 154 0 164 Nm Voltage 18 33 48 61 77 91 V Current 6 7 7 5 8 5 8 5 9 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the...

Страница 18: ...0 8 Ω Power dissipation 270 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 802 18 171 28 248 38 215 48 162 57 966 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 082 0 185 0 278 0 356 0 44 0 525 kW Torque 0 100 0 097 0 094 0 089 0 087 0 086 Nm Voltage 20 36 52 67 80 95 V Current 6 6 6 6 6 6 A Measured values S6 60 Rated rotation ...

Страница 19: ...z Rated power 0 107 0 294 0 528 0 774 1 033 1 239 kW Torque 0 13 0 164 0 188 0 208 0 215 0 21 Nm Voltage 21 39 55 71 88 106 V Current 7 8 5 10 11 11 11 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the...

Страница 20: ...4mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm weiß 0 20mm white 0 20mm weiß 0 22mm white 0 22mm weiß 0 25mm white 0 25mm braun 0 22mm brown 0 22mm grün 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm rot 0 25mm red 0 25mm rot 0 20mm red 0 20mm 1 4 2 pole grün 0 20 mm green 0 20 mm grün 0 20 mm green...

Страница 21: ...ing to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R T...

Страница 22: ...nd Supply voltage U Rx Signal 8 V 220 Ω 1000 mV 8 V 450 Ω 2000 mV 12 V 220 Ω 1000 mV 12 V 680 Ω 3000 mV 15 V 220 Ω 1000 mV 15 V 680 Ω 3000 mV 24 V 220 Ω 1000 mV 24 V 680 Ω 3000 mV Unnecessary if a resistor is integrated in the evaluation unit frequency converter etc Values may differ by 20 depending on the measuring method 6 7 ESD protection ESD protection is provided by creating an electrically c...

Страница 23: ...sk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in ...

Страница 24: ...le and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on the machine Ü Connect the hoses to the connection of the respective media Ü Remove the pr...

Страница 25: ... air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Страница 26: ...e the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Ü Turn the shaft of the spindle at least ten times by hand 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle...

Страница 27: ...ing this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 32 section Ü ...

Страница 28: ... use tools with the correct direction of rotation for the HF spindle Ü Only use tool mounts with the correct HF spindle direction of rotation Ü Set the direction of rotation of the HF spindle on the FC in accordance with the arrow display on the HF spindle 10 2 Pneumatic direct change Tip Ensure concentric run out quality u Keep collet clamping nut contact surface shaft tool taper and tool mount c...

Страница 29: ...s during cleaning Ü Clean the inner taper of the shaft with the felt cone from the service set Ü Clean the collet with the brush Ü Apply a light greasy film to the taper of the collet To do this only use the collet grease from the service set Ü Insert a suitable tool shank into the collet Ü Screw the collet as far as possible into the shaft using the screw in tool Ä Tightening torque MA max 1 5 Nm...

Страница 30: ...t of the shaft Ü The collet opens Ü Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion depth after each tool change 10 3 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thre...

Страница 31: ...ound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Ä Also see the Technical Specifications 14 section Ü Only use tool shanks with a diameter tolerance of h6 Ü Do not use tool shanks with a clamping surface e g Weldon Ü Only use a balanced tool Ä DIN ISO 1940 balance...

Страница 32: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam...

Страница 33: ...ted from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ten times by hand every three months Ü Then put the HF spindle...

Страница 34: ...sposal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies If the HF spindle ...

Страница 35: ... energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list of ...

Страница 36: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller...

Страница 37: ...screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 28 and Mainte nance 32 sections Lack of pressure q Check the connections for...

Страница 38: ...rve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Nakanishi Jaeger GmbH service If the error is not rectified after ch...

Страница 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with th...

Страница 40: ...örlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z45 D160 02 S15A Item no 10301066 Revision 14 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

Отзывы: