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Tools for high speed cutting

Item no. 10301062, Revision 09

27 ( 36 )

11

Tools for high speed cutting

DANGER: Due to flying parts.

If the wrong direction of rotation is used, the tool is damaged when load is
applied. The centrifugal forces cause the broken part to be flung out.

u

Only use tools with the correct direction of rotation for the HF spindle.

DANGER: Due to flying parts.

If  the  speed  is  selected  incorrectly,  the  HF  spindle  or  the  tool  may  be  de-
stroyed and their fragments may be flung out.

u

Note the maximum speed for the selected tool.

u

Note the maximum speed for the HF spindle.

u

The maximum permissible speed of the HF spindle for commissioning /
processing is always the 

lowest

 specified speed.

Ü

Only use tools that are technically sound.

Ü

Only use tools with a tool shank diameter that corresponds to the inner di-
ameter of the collet. For example, do not use shanks with a diameter of 3
mm in collets for 1/8” (=3.175 mm).

Ä

Also see the Technical Specifications

 [

}

 12]

 section

Ü

Only use tool shanks with a diameter tolerance of h6.

Ü

Do not use tool shanks with a clamping surface (e.g. Weldon).

Ü

Only use a balanced tool.

Ä

DIN ISO 1940, balance grade 2,5 .

11.1

Broken-off tool

CAUTION: Risk of burns.

The broken-off tool may be hot.

u

Use gloves to protect against injury.

Remove  the  remains  of  the  broken-off  tool  from  the  collet  using  the  ejector
pin from the service set.

Proceed as follows:

Ü

Remove the collet from the shaft of the HF spindle.

Inside the collet there is a stop screw with a hole.

Ü

Insert the ejector pin through this hole.

Ü

Push the broken-off tool forward out of the collet using the ejector pin.

Ü

Clean the collet.

Ü

Insert the collet back into the HF spindle shaft.

Содержание Z45-D160.01 S5A

Страница 1: ...Manual Z45 D160 01 S5A High Frequency Spindle Pneumatic direct change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 20 8 3 Compressed air 20...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...F spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Felt cleaning taper...

Страница 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the...

Страница 11: ...akanishi Jaeger GmbH Request the tolerances and production plan for the spindle holder Produce the spindle holder from a thermally conductive material e g alu minum Observe the dimensions of the clamp...

Страница 12: ...irs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 M...

Страница 13: ...Technical Specifications Item no 10301062 Revision 09 13 36 6 1 Dimensions Clamping range...

Страница 14: ...tion 116 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 953 18 323 28 513 38 399 48 346 58 232 rpm Frequency 167 333 500 667 833 1 000 Hz Ra...

Страница 15: ...z Rated power 0 08 0 223 0 38 0 582 0 754 0 975 kW Torque 0 101 0 127 0 135 0 155 0 154 0 164 Nm Voltage 18 33 48 61 77 91 V Current 6 7 7 5 8 5 8 5 9 A Note on operation with static frequency convert...

Страница 16: ...wei 0 22mm white 0 22mm wei 0 25mm white 0 25mm braun 0 22mm brown 0 22mm gr n 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm bla...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Страница 19: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 20: ...with sealing air Make sure that no air flow can occur in the bearing area Always use sealed cable boxes when connecting electrical lines Mount the HF spindle on the machine Connect the hoses to the c...

Страница 21: ...The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the following diagram To ensure effective control turn on the sea...

Страница 22: ...erate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindl...

Страница 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 24: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Страница 25: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Страница 26: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Страница 27: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Страница 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Страница 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 32: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 33: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...

Страница 34: ...serve all points in the Tool change 24 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z45 D160 01 S5A Item no 10301062 Revision 09 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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