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Safety instructions

Item no. 10201043, Revision 03

8 ( 36 )

4.1

Safe working

Observe all safety instructions set out in the manual, the applicable national
accident prevention regulations, and the valid company work, operation, and
safety guidelines.

DANGER: Due to flying parts.

Tools  that  are  not  clamped  correctly  will  be  flung  away  by  the  centrifugal
forces that occur during machining.

u

Use the full clamping depth of the collet.

u

Clamp the tool securely.

DANGER: Due to flying parts.

If  the  wrong  rotational  direction  is  used,  the  clamping  system  releases  and
the tool is flung away.

u

It is essential to adhere to the rotational direction of the HF spindle.

WARNING: Risk of injury due to flying parts.

The  HF  spindle  operates  at  high  speeds  which  may  cause  chips  to  fly  out
with great force.

u

Never remove the protective devices of the machine or system.

u

Always wear protective goggles during work.

Example of design: Inserting the

shank

Note: Ensure functionality.

u

Never operate the HF spindle without a clamped tool shank.

If no tool shank is clamped:

q

The clamping system is damaged by the centrifugal forces.

q

The clamping system is shifted.

q

The balance of the HF spindle is affected.

q

The bearing is damaged.

Ü

Take the relevant measures to protect against splashes and spray accord-
ing to the type of machining, the type of material being machined, and the
type of tool selected.

Ä

Observe the manual of the machine in which the HF spindle is installed.

Ü

Obtain the maximum circumferential speeds of the tools used from the
tool supplier.

Single-point tools are not suitable for high speed cutting.

If they are required for production reasons:

Ü

Only use a balanced tool.

Ä

DIN ISO 1940

Ä

Balance grade 2,5

Содержание Z42-M160.20 S5A

Страница 1: ...Manual Z42 M160 20 S5A High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...r protection PTC 160 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...mping nut q Jaw wrench q Hook wrench q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency...

Страница 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the following operating st...

Страница 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Страница 12: ...0 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Nu...

Страница 13: ...Technical Specifications Item no 10201043 Revision 03 13 36 Coupler plug 9 pin SpeedTEC Weight 0 9 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...ted rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 334 18 334 27 410 36 704 45 936 55 250 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 059 0 163 0 247 0 240 0 278 0 3...

Страница 15: ...0 182 0 413 0 57 0 718 0 835 kW Torque 0 127 0 092 0 141 0 146 0 147 0 141 Nm Voltage 20 44 60 71 82 93 V Current 6 7 8 3 8 4 7 9 8 8 3 A Cos 0 9 0 61 0 74 0 82 0 85 0 84 Note on operation with stati...

Страница 16: ...wei 0 22mm white 0 22mm wei 0 25mm white 0 25mm braun 0 22mm brown 0 22mm gr n 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm bla...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Страница 19: ...Technical Specifications Item no 10201043 Revision 03 19 36 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 21: ...s Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air...

Страница 22: ...table DN Medium D1 D2 2 8 Compressed air 2 8 mm 7 64 4 mm 5 32 4 Compressed air 4 mm 5 32 6 mm 15 64 6 Compressed air 6 mm 15 64 8 mm 5 16 8 3 Compressed air 8 3 1 Air purity classes ISO 8573 1 Solid...

Страница 23: ...on the hose diameter and length Hose diameter DN 4 The setting value can be found in the following diagram To ensure effective control turn on the sealing air and cooling when turn ing on the machine...

Страница 24: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 27: ...t u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the shan...

Страница 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 30: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 31: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Страница 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Страница 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z42 M160 20 S5A Item no 10201043 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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