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Manual

Z33-M060.05 S1

High Frequency Spindle

Manual tool change

Содержание Z33-M060.05 S1

Страница 1: ...Manual Z33 M060 05 S1 High Frequency Spindle Manual tool change...

Страница 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al...

Страница 3: ...older 11 6 Technical Specifications 12 6 1 Dimensions 13 6 2 Technical data sheet KL 1001 AC motor 14 6 2 1 Performance Diagram 15 6 3 Wiring diagram 16 6 4 Air borne noise emissions 17 7 Operating lo...

Страница 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Страница 5: ...ailable on request q Spindle holder q Frequency converter q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and f...

Страница 6: ...tool and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfre...

Страница 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Страница 8: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fu...

Страница 9: ...n 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and prot...

Страница 10: ...F spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual fo...

Страница 11: ...ing via spindle holder Example of design Air cooled spindle holder Example of design Liquid cooled spindle holder To increase the power of the HF spindle the heat generated must be dissi pated via the...

Страница 12: ...synchronous drive no brushes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteris...

Страница 13: ...Technical Specifications Item no 10200031 01 Revision 00 13 32 6 1 Dimensions Clamping range...

Страница 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Страница 15: ...0 107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with s...

Страница 16: ...i s t o h n e s c h r i f t l i c h e G e h n e h m i g u n g d e r F a A l f r e d J g e r G m b H untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fi...

Страница 17: ...Technical Specifications Item no 10200031 01 Revision 00 17 32 6 4 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 18: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Страница 19: ...arry out all steps in the Commissioning after storage 21 section 8 1 Installing the HF spindle Connect media and cables with a flexible connection Complete the following steps in sequence to install t...

Страница 20: ...mped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn t...

Страница 21: ...to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the...

Страница 22: ...tool is clamped by tightening the collet Proceed as follows Press the knob in Turn the knob in the direction of the R arrow Remove the tool Note Ensure functionality All contamination damages the coll...

Страница 23: ...ay be de stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u Always select the lowest specified speed for machinin...

Страница 24: ...maintenance u Do not lubricate the ball bearings u Do not apply grease oil or cleaning agents to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and...

Страница 25: ...le so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maint...

Страница 26: ...Disposal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal...

Страница 27: ...cal energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 28: ...rter See also Spindle becomes hot 28 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q...

Страница 29: ...unsuitable q Only use balanced tools Also see the Tools for high speed cutting 23 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool C...

Страница 30: ...receipt of the product No liability is accepted for damage caused by the following Unsuitable or non designated use incorrect installation or commissioning by the customer or third parties natural we...

Страница 31: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 S...

Страница 32: ...Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Spindle type Z33 M060 05 S1 Item no 10200031 01 Revision 00 Date 05 03 2019 Language EN Jaeger Spindles No...

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