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Item no. 10200032, Revision 09

3 ( 32 )

Contents:

Translation of the original manual

1

Preliminary information

 4

1.1

Purpose of the manual ......................................................  4

1.2

Explanation of symbols used ..........................................  4

2

Transport and packaging

 5

2.1

Scope of supply of HF spindle ........................................  5

2.1.1 Optional accessories.............................................  5

2.1.2 Documentation supplied....................................  5

2.2

Packaging of HF spindle....................................................  6

3

Designated use

 6

3.1

Permissible types of machining .....................................  6

3.2

Permissible materials .........................................................  6

4

Safety instructions

 7

4.1

Safe working..........................................................................  8

4.2

Shutdown of HF spindle ...................................................  9

4.3

Installation and maintenance .........................................  9

4.4

Modification and repair.....................................................  9

4.5

Improper operation ............................................................  9

5

Technical description

 10

5.1

Connections of HF spindle ............................................. 10

5.2

Electrical connection........................................................ 10

5.3

Cooling .................................................................................. 11

5.3.1 Cooling via spindle holder................................ 11

5.4

Sealing air............................................................................. 11

6

Technical Specifications

 12

6.1

Dimensions .......................................................................... 13

6.2

Technical data sheet (KL 1001, AC motor)................ 14

6.2.1 Performance Diagram........................................ 15

6.3

Wiring diagram................................................................... 16

6.4

Motor protection PTC 100°C.......................................... 17

6.5

Speed sensor (digital differential magneto resistor)

.................................................................................................. 18

6.6

Air-borne noise emissions.............................................. 18

7

Operating location

 19

8

Installation

 20

8.1

Installing the HF spindle ................................................. 20

8.2

Diameter of media supply line ..................................... 20

8.3

Compressed air................................................................... 21

8.3.1 Air purity classes (ISO 8573-1) ......................... 21

8.3.2 Setting the sealing air ........................................ 21

9

Commissioning

 22

9.1

Running-in schedule ........................................................  22

9.2

Daily start-up.......................................................................  23

9.3

Shutdown signal................................................................  23

9.4

Commissioning after storage........................................  23

10

Tool change

 24

10.1

Clockwise..............................................................................  24

10.2

Manual tool change..........................................................  24

11

Tools for high speed cutting

 25

12

Maintenance

 26

12.1

Ball bearings ........................................................................  26

12.2

Daily cleaning .....................................................................  26

12.2.1 Before commencing work ................................  26

12.2.2 With every tool change .....................................  26

12.2.3 Every time the clamping device is changed

....................................................................................  27

12.3

In the case of storage .......................................................  27

12.4

Monthly maintenance .....................................................  27

12.5

Long periods of storage..................................................  27

12.6

Maximum storage time ...................................................  27

13

Dismantling

 28

13.1

Disposal and environmental protection ...................  28

14

Service and repairs

 28

14.1

Service partners .................................................................  28

14.2

Malfunctions........................................................................  29

15

Declaration of Incorporation

 31

Содержание Z33-M060.03 K2

Страница 1: ...Manual Z33 M060 03 K2 High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...6 3 Wiring diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Install...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Страница 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Страница 12: ...otor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number o...

Страница 13: ...Technical Specifications Item no 10200032 Revision 09 13 32 Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Страница 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Страница 16: ...75mm 0 25mm 0 25mm 0 25mm 0 25mm 0 25mm 0 5 mm 0 5 mm 0 5 mm 0 25 mm 0 25 mm 0 75mm 0 75 mm 0 75 mm 0 75 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm Schutzleiter Protective earth Motorphase U Motor ph...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 20: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 22: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 24: ...th the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on the FC in accordance w...

Страница 25: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 27: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 28: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Страница 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 30: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the applica...

Страница 31: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Страница 32: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 03 K2 Item no 10200032 Revision 09 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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