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Manual

Z33-M060.01 S1A

High Frequency Spindle

Manual tool change

Содержание Z33-M060.01 S1A

Страница 1: ...Manual Z33 M060 01 S1A High Frequency Spindle Manual tool change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Страница 3: ...ons 13 6 2 Technical data sheet KL 1001 AC motor 14 6 2 1 Performance Diagram 15 6 3 Wiring diagram 16 6 4 ESD protection 17 6 5 Air borne noise emissions 17 7 Operating location 18 8 Installation 19...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...lable on request q Spindle holder q Frequency converter q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and fun...

Страница 6: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and protec...

Страница 10: ...age and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to th...

Страница 11: ...ng via spindle holder Example of design Air cooled spindle holder Example of design Liquid cooled spindle holder To increase the power of the HF spindle the heat generated must be dissi pated via the...

Страница 12: ...shes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Housing Aluminium H...

Страница 13: ...Technical Specifications Item no 10200021 Revision 09 13 32 6 1 Dimensions Clamping range...

Страница 14: ...ated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153 0...

Страница 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Страница 16: ...s t o h n e s c h r i f t l i c h e G e h n e h m i g u n g d e r F a A l f r e d J g e r G m b H untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fis...

Страница 17: ...ction between the rotating shaft of the HF spindle and the motor housing q Depending on the operating time the electrical resistance of this sliding contact is 1 k q The wear on the sliding contact is...

Страница 18: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 19: ...ssioning after storage section 8 1 Installing the HF spindle Connect media and cables with a flexible connection Complete the following steps in sequence to install the HF spindle Make sure that the c...

Страница 20: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 21: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 22: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 23: ...u Clean the collet u Clean the inner taper of the shaft Insert a suitable tool into the collet Turn the knob by hand in the direction of the L arrow Recommended torque 2 2 5 Nm Do not use any mechanic...

Страница 24: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 25: ...y cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Fore...

Страница 26: ...nditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of stora...

Страница 27: ...isposal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal d...

Страница 28: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 30: ...nsuitable q Only use balanced tools Also see the Tools for high speed cutting 24 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Con...

Страница 31: ...6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Saf...

Страница 32: ...61239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z33 M060 01 S1A Item no 10200021 Revision 09 Date 23 01 2023 Language EN Jaeger Spindles North A...

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