Jäger Z120-H824.11 K1RW2V, Руководство пользователя

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Item no. 10408022, Revision 05 3 ( 52 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle ................................................. 10
4.3 Internal coolant supply ................................................... 10
4.4 Installation and maintenance ....................................... 11
4.5 Modification and repair................................................... 11
4.6 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 13
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
5.7 Internal coolant supply ................................................... 14
5.7.1 Cooling lubricant ................................................. 14
5.7.2 Filtering the cooling lubricant ........................ 15
5.7.3 Avoiding pressure peaks................................... 15
5.8 Leakage ................................................................................. 16
5.8.1 Internal coolant supply, vertical installation
.................................................................................... 16
5.8.2 Internal coolant supply, horizontal installa-
tion ............................................................................ 17
6 Technical Specifications 18
6.1 Dimensions .......................................................................... 19
6.2 Motor data ........................................................................... 20
6.2.1 Performance Diagram........................................ 21
6.2.2 Equivalent circuit diagram data ..................... 21
Parameter............................................................................. 22
6.3 Wiring diagram................................................................... 23
6.4 Motor protection Pt1000 ................................................ 26
6.5 Motor protection PTC 130°C.......................................... 27
6.6 Tool change monitoring ................................................. 28
6.7 Speed and position sensor (MiniCoder).................... 29
6.7.1 Technical Specifications .................................... 29
6.8 Air-borne noise emissions.............................................. 30
7 Operating location 30
8 Installation 31
8.1 Installing the HF spindle ................................................. 31
8.2 Diameter of media supply line ..................................... 32
8.3 Cooling water...................................................................... 32
8.3.1 Quality of cooling water.................................... 32
8.3.2 Setting the cooling.............................................. 32
8.4 Compressed air................................................................... 33
8.4.1 Air purity classes (ISO 8573-1) ......................... 33
8.4.2 Setting the sealing air ........................................ 33
8.4.3 Setting values........................................................ 34
8.5 Setting the internal coolant supply ............................ 35
9 Commissioning 36
9.1 Running-in schedule ........................................................ 36
9.2 Daily start-up....................................................................... 37
9.3 Shutdown signal................................................................ 37
9.4 Commissioning after storage........................................ 37
10 Tool change 38
10.1 Clockwise and counter-clockwise ............................... 38
10.2 Pneumatic taper change ................................................ 39
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 39
10.3 Tool changing station (optional accessory)............. 40
10.3.1 pneumatic taper change................................... 40
10.3.2 Installing the changing station....................... 40
10.3.3 Maintenance.......................................................... 40
10.4 Workflow .............................................................................. 41
10.4.1 Pneumatic workflow........................................... 41
10.4.2 Electrical workflow .............................................. 42
10.4.3 Signals...................................................................... 42
11 Tools for high speed cutting 43
12 Maintenance 44