Manual
Z120-H824.11 K1RW2V
High Frequency Spindle
Pneumatic taper change
Страница 1: ...Manual Z120 H824 11 K1RW2V High Frequency Spindle Pneumatic taper change...
Страница 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al...
Страница 3: ...18 6 1 Dimensions 19 6 2 Motor data 20 6 2 1 Performance Diagram 21 6 2 2 Equivalent circuit diagram data 21 Parameter 22 6 3 Wiring diagram 23 6 4 Motor protection Pt1000 26 6 5 Motor protection PTC...
Страница 4: ...h every tool change 44 12 2 3 Every time the clamping device is changed 45 12 3 In the case of storage 45 12 4 Monthly maintenance 45 12 5 Long periods of storage 45 12 6 Maximum storage time 45 13 Di...
Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...
Страница 6: ...uest q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Motor cable q Control cable q Further accessories on request Only approved accessories have been tested for o...
Страница 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...
Страница 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...
Страница 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...
Страница 10: ...nverter of detecting the shutdown signal from the shaft and forwarding this to the machine controller for evaluation 4 3 Internal coolant supply DANGER Due to explosion Flammable flow media or hydroca...
Страница 11: ...y out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and protective devices of the machine immediate...
Страница 12: ...cal connection for motor phases 1b Electrical connection for Tool taper monitoring PTC Pt1000 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Taper cleaning G 1...
Страница 13: ...uced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housi...
Страница 14: ...troyed Only use tools and tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trad...
Страница 15: ...ia of the following classes Class 5 according to ISO 4406 1999 code 17 15 12 or class 8 according to NAS 1638 5 7 3 Avoiding pressure peaks Pressure peaks mainly occur when an incompressible medium e...
Страница 16: ...arate line by means of the relief hole The leakage quantity depends on the following factors q Cooling lubricant and its viscosity q Installation position of the internal coolant supply q Routing of t...
Страница 17: ...e lines can always be connected to the relief holes in the 6 o clock position at the lowest point Remove the sealing plugs that protect the connections against damage and contamination during transpor...
Страница 18: ...poles pairs 2 Rated rotation speed 24 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 256 Module 0...
Страница 19: ...0408022 Revision 05 19 52 Clamping range up to 20 mm Clockwise and anticlockwise Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 17 pin sensors Weight 27 kg Inner taper run out 1 Axial run ou...
Страница 20: ...Measured values S1 100 Rated rotation speed 1 800 5 000 10 000 12 000 15 000 24 000 rpm Speed 1 447 4 596 9 605 11 612 14 422 23 114 rpm Frequency 60 167 333 400 500 800 Hz Rated power 1 87 6 5 13 2 1...
Страница 21: ...23 64 kW Torque 21 37 21 07 20 72 20 53 17 39 10 13 Nm Voltage 75 175 325 380 380 380 V Current 55 55 55 55 55 55 A cos 0 85 0 8 0 79 0 79 0 83 0 8 Note on operation with static frequency converters...
Страница 22: ...urrent 21 5 Arms p0322 Maximum speed 24 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 003247 kgm p0348 Field weakening operating speed...
Страница 23: ...Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FS5 S11 ECTA Ger testecker FS5 S11 spindle plug FS5 S11 Spindel U V W GNYE 0 2mm B...
Страница 24: ...BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C RD BN 0 25mm WH WH 0 25mm BN 0 14mm BU 0 14mm BK 0 14mm BK 0 14mm...
Страница 25: ...erschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa A...
Страница 26: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...
Страница 27: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...
Страница 28: ...the machine controller q Tool taper monitoring using inductive proximity switch Signals Tool clamped Tool released Tool ejected HF spindle HF spindle HF spindle Ready to operate Not ready to operate...
Страница 29: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...
Страница 30: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...
Страница 31: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...
Страница 32: ...ality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Dep...
Страница 33: ...n air quality see Air purity classes ISO 8573 1 33 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...
Страница 34: ...es on air quality see Air purity classes ISO 8573 1 33 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for tool change 6 0 bar Internal coolant supply Max 80 bar Max 10...
Страница 35: ...0 000 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Keep lines short Do not exceed the pressures s...
Страница 36: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...
Страница 37: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...
Страница 38: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...
Страница 39: ...ool taper mount It must be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come...
Страница 40: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...
Страница 41: ...No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air on off Fluid Always leave sealing air switched on Even in the case of a tool chang...
Страница 42: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...
Страница 43: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...
Страница 44: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...
Страница 45: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...
Страница 46: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...
Страница 47: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...
Страница 48: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...
Страница 49: ...ce No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 38 and Mainte nance...
Страница 50: ...Observe all points in the Tool change 38 and Mainte nance 44 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...
Страница 51: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...
Страница 52: ...239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z120 H824 11 K1RW2V Item no 10408022 Revision 05 Date 30 1 2023 Language EN Jaeger Spindles North...
