Jäger Z100-M635.03 S11 Скачать руководство пользователя страница 12

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Technical Specifications

Item no. 10206004-01, Revision 03

12 ( 40 )

Technical Specifications

Bearings

Hybrid ball bearing (pcs)

Lifetime lubricated

maintenance free

Power values

Liquid cooled

Pmax./5s

S6-60%

S1-100%

Rated power

16,1

11,5

[kW]

Torque

6,85

5,19

4,7

[Nm]

Voltage

380

[V]

Current

38,4

28,5

25,7

[A]

Motor data

Motor technology

3-phase asynchronous drive

(no brushes or sensors)

Frequency

1.167 Hz

Motor poles (pairs)

Rated rotation speed

35.000 rpm

Acceleration/braking value
Per second

10 000 rpm

(other values by consultation)

Characteristics

Speed sensor

Differential magneto resistor (TTL)

Number of signals = 6

Motor protection

PTC 130°C

Housing

Stainless steel

Housing diameter

100 / 80 mm

Cooling

Liquid cooled

Ambient temperature

+ 10°C … + 45°C

Sealing air

Protection category

(sealing air turned on)

IP54

Tool change

Manual taper change

Tool Holder

HSK-C 40

Clamping range up to

16 mm

Clockwise and anticlockwise

Coupler plug

5-pin (ECTA 133)

motor phases

12-pin (ECTA 133)

sensors

Содержание Z100-M635.03 S11

Страница 1: ...Manual Z100 M635 03 S11 High Frequency Spindle Manual taper change...

Страница 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nak...

Страница 3: ...sensor digital differential magneto resistor 21 6 6 Air borne noise emissions 22 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Coo...

Страница 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Страница 5: ...tional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational saf...

Страница 6: ...and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi...

Страница 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Страница 8: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Страница 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 10: ...04 01 Revision 03 10 40 5 Technical description 5 1 Connections of HF spindle 2 1a 3 2 1b 1a Electrical connection for motor phases 1b Electrical connection for Differential magneto resistor PTC 2 Coo...

Страница 11: ...pindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion...

Страница 12: ...uency 1 167 Hz Motor poles pairs 2 Rated rotation speed 35 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resis...

Страница 13: ...Technical Specifications Item no 10206004 01 Revision 03 13 40 Weight 12 5 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Страница 14: ...00 15 000 20 000 25 000 30 000 35 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 34 083 rpm Frequency 167 333 500 667 833 1 000 1 167 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 6 kW Torq...

Страница 15: ...6 16 01 15 4 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 56 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 A cos 0 9 0 84 0 82 0 81 0 79 0 79 0 76 Note on operation with sta...

Страница 16: ...t 8 9 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia kgm p0348 Field weakening operating speed VDC 600V 60 178...

Страница 17: ...no 10206004 01 Revision 03 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Add...

Страница 18: ...4pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Ach...

Страница 19: ...M Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 C PTC BU 0 14mm RD 0 14mm 2 0 DFP 220 GN 0 14mm YE 0 14mm Widerstand resistor 1 Perschewski 09 04 18 1 29028570 g f e d c b a 4 5 6 1 3 2 a b c...

Страница 20: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 21: ...gital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 100...

Страница 22: ...Technical Specifications Item no 10206004 01 Revision 03 22 40 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 23: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Страница 24: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Страница 25: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Страница 26: ...on air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Страница 27: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Страница 28: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Страница 29: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Страница 30: ...e to the hexagon socket of the mounting screw Width across flats 3 Turn the threaded spindle counterclockwise until you feel it reach the stop Remove the hexagon wrench Before inserting the tool mount...

Страница 31: ...fugal forces that occur u Remove the hexagon socket wrench after the tool change Turn back the locking ring until the access hole is closed again The hollow shank taper tool mount is correctly inserte...

Страница 32: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Страница 33: ...s to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool moun...

Страница 34: ...rizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rel...

Страница 35: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Страница 36: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 37: ...rter See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q...

Страница 38: ...s HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the appli...

Страница 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Страница 40: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M635 03 S11 Item no 10206004 01 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North A...

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