Jäger Z100-H642.03 S11AW2, Руководство пользователя

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Item no. 10406109, Revision 03 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle ................................................. 10
4.3 Installation and maintenance ....................................... 10
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Motor data ........................................................................... 16
6.2.1 Performance Diagram........................................ 17
6.2.2 Equivalent circuit diagram data ..................... 17
6.3 Wiring diagram................................................................... 20
6.4 Motor protection Pt1000 ................................................ 22
6.5 Motor protection PTC 150°C.......................................... 23
6.6 Tool change monitoring ................................................. 23
6.7 Speed sensor (digital differential magneto resistor)
.................................................................................................. 24
6.8 ESD protection.................................................................... 24
6.9 Air-borne noise emissions.............................................. 25
7 Operating location 25
8 Installation 26
8.1 Installing the HF spindle ................................................. 26
8.2 Diameter of media supply line ..................................... 27
8.3 Cooling water...................................................................... 27
8.3.1 Quality of cooling water.................................... 27
8.3.2 Setting the cooling.............................................. 27
8.4 Compressed air................................................................... 28
8.4.1 Air purity classes (ISO 8573-1) ......................... 28
8.4.2 Setting the sealing air ........................................ 28
8.4.3 Setting values........................................................ 29
9 Commissioning 29
9.1 Running-in schedule ........................................................ 29
9.2 Daily start-up....................................................................... 30
9.3 Shutdown signal................................................................ 30
9.4 Commissioning after storage........................................ 30
10 Tool change 31
10.1 Clockwise and counter-clockwise ............................... 31
10.2 Pneumatic taper change ................................................ 32
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 32
10.3 Tool changing station (optional accessory)............. 33
10.3.1 pneumatic taper change................................... 33
10.3.2 Installing the changing station....................... 33
10.3.3 Maintenance.......................................................... 33
10.4 Workflow .............................................................................. 34
10.4.1 Pneumatic workflow........................................... 34
10.4.2 Electrical workflow .............................................. 35
10.4.3 Signals...................................................................... 35
11 Tools for high speed cutting 36
12 Maintenance 37
12.1 Ball bearings ........................................................................ 37
12.2 Daily cleaning ..................................................................... 37
12.2.1 Before commencing work ................................ 37
12.2.2 With every tool change ..................................... 38
12.2.3 Every time the clamping device is changed
.................................................................................... 38
12.3 In the case of storage ....................................................... 38
12.4 Monthly maintenance ..................................................... 38
12.5 Long periods of storage.................................................. 38