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Manual

Z100-H636.14 S11

High Frequency Spindle

Pneumatic taper change

Содержание Z100-H636.14 S11

Страница 1: ...Manual Z100 H636 14 S11 High Frequency Spindle Pneumatic taper change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Страница 3: ...optional accessory 26 6 6 1 Measurement principle 26 6 6 2 Technical Specifications 26 6 7 Eddy current sensor analog optional accessory 27 6 7 1 General data 27 6 7 2 Electrical data 27 6 8 Tool chan...

Страница 4: ...2 2 Daily cleaning 44 12 2 1 Before commencing work 44 12 2 2 With every tool change 44 12 2 3 Every time the clamping device is changed 45 12 3 In the case of storage 45 12 4 Monthly maintenance 45 1...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...h frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Motor cable q C...

Страница 7: ...h the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary re...

Страница 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Страница 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensur...

Страница 11: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Страница 12: ...1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC Pt1000 1c Electrical connection for Vector control optional accessory 2 Cooling water G 1 4 3 Sealing a...

Страница 13: ...uced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housi...

Страница 14: ...1 200 Hz Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TT...

Страница 15: ...no 10406074 Revision 02 15 52 Clamping range up to 16 mm Clockwise and anticlockwise Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 sensors Weight 15 kg Inner taper run out 1 Axial run out 1...

Страница 16: ...00 20 000 25 000 30 000 36 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 35 062 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 548 kW Torque 4...

Страница 17: ...01 15 281 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 41 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 2 A cos 0 90 0 84 0 82 0 81 0 79 0 79 0 77 Note on operation with st...

Страница 18: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 000854 kgm p0348 Field weakening operating speed VDC 600V 60...

Страница 19: ...m no 10406074 Revision 02 19 52 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Страница 20: ...pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Achtu...

Страница 21: ...K BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C RD BN 0 25mm WH WH 0 25mm BN 0 14mm BU 0 14mm BK 0 14mm BK 0 14mm B...

Страница 22: ...FS17 S10 Vektor spindle plug FS17 S10 Vektor P GN 0 25 mm YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm KTY KTY 1 0 1 Perschewski 19 06 17 1 1 002 29022572 g...

Страница 23: ...0 25 mm YE 0 25 mm GN 0 25 mm RD 0 25 mm PK 0 25 mm wird nicht ben tigt isoliert hineinlegen not connected isolated Spindelstecker FS17 S10 Vektor spindle plug FS17 S10 Vektor 1 Perschewski 17 05 17...

Страница 24: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Страница 25: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 26: ...pecifications The specified data are valid for a reference temperature of 20 C Measurement range 400 m Start of measurement range 150 m Linearity 5 m Resolution 1 m Limit frequency analog 20 mV m Sens...

Страница 27: ...ement distance 0 2 mm Resolution 0 001 mm static 0 005 mm dynamic Repeat accuracy 0 02 mm Linearity deviation 100 m Temperature drift 5 6 7 2 Electrical data Response time 1 ms Operating voltage range...

Страница 28: ...ant PNP BK 4 BU 3 BN 1 Z Output 0 V BN brown BK black BU blue NO Normally ope 6 9 Speed sensor digital differential magneto resistor Trouble free evaluation requires good wiring Use twisted and shield...

Страница 29: ...as of zero speed 6 10 1 Toothed wheel teeth 150 module 0 3 Centering diameter 29 M30x1 LH 6 10 2 Technical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals o...

Страница 30: ...is modulated by the moving target wheel q The sensor detects the change in magnetic field and converts this into a square wave output signal TTL q The sensor multiplies the output signal by 8 6 11 1 T...

Страница 31: ...Technical Specifications Item no 10406074 Revision 02 31 52 6 12 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 32: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 33: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Страница 34: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 35: ...n air quality see Air purity classes ISO 8573 1 35 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 36: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Страница 37: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 38: ...for clockwise and counter clock wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the H...

Страница 39: ...the tool mount and the inner taper of the shaft with the felt cleaning taper Insert the tool Insert the tool up to the contact surface of the clamping taper Switch on the compressed air for cylinder...

Страница 40: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 41: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Страница 42: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Страница 43: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 44: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 45: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 46: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 47: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 48: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 49: ...er manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all conta...

Страница 50: ...serve all points in the Tool change 38 and Mainte nance 44 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 51: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 52: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 H636 14 S11 Item no 10406074 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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