Jäger C100-M430.03 K3 Скачать руководство пользователя

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Manual

C100-M430.03 K3

High Frequency Spindle

Manual tool change

Содержание C100-M430.03 K3

Страница 1: ...Manual C100 M430 03 K3 High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...17 6 4 Wiring diagram 18 6 5 Motor protection PTC 130 C 19 6 6 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply lin...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...s upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessorie...

Страница 6: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...ltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to...

Страница 11: ...eat dissipation Heat is produced during operation of the HF spindle The temperature of the HF spindle should not exceed 55 C as this shortens the service life of the bearing u Check the temperature of...

Страница 12: ...ltage 200 200 200 V Current 14 7 6 A Motor data Motor technology 3 phase asynchronous drive no brushes or sensors Frequency 500 Hz Motor poles pairs 1 Rated rotation speed 30 000 rpm Acceleration brak...

Страница 13: ...cifications Item no 11204003 Revision 15 13 36 Collet type ER 16 Clamping range up to 10 mm 25 64 Clockwise rotation on both drive sides Connection Cable length 3 m Weight 9 kg Inner taper run out 2 6...

Страница 14: ...100 Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 4 600 9 615 14 515 19 390 24 440 29 200 rpm Frequency 83 167 250 333 417 500 Hz Rated power 0 25 0 5 0 75 1 1 25 1 5 kW Torq...

Страница 15: ...45 0 95 1 75 2 333 2 917 3 5 kW Torque 1 01 1 06 1 24 1 23 1 2 1 18 Nm Voltage 50 75 110 133 167 200 V Current 11 12 14 14 14 14 A Cos 0 85 0 93 0 91 0 9 0 9 0 9 Note on operation with static frequen...

Страница 16: ...on speed 5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 4 440 9 080 14 190 18 990 24 065 28 660 rpm Frequency 83 167 250 333 417 500 Hz Rated power 0 383 0 767 1 15 1 533 1 917 2 3 kW Torque 0 82...

Страница 17: ...45 0 95 1 75 2 333 2 917 3 5 kW Torque 1 01 1 06 1 24 1 23 1 2 1 18 Nm Voltage 50 75 110 133 167 200 V Current 11 12 14 14 14 14 A Cos 0 85 0 93 0 91 0 9 0 9 0 9 Note on operation with static frequen...

Страница 18: ...Nicht aufgelegte Adern abisolieren und beidseitig mit auf PE legen unutilised vein stripped and connected with protective earth ACHTUNG Bei Anschluss auf Drehrichtung RECHTS achten When connecting ob...

Страница 19: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Страница 20: ...f the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Make sure that the correct T slot cla...

Страница 21: ...ling water axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in the bearing area Always use sealed cable boxes when co...

Страница 22: ...following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 Antifrogen N 8 3 2 Setting the cooling Observe the following values for liquid...

Страница 23: ...3 Max oil content 1 mg m3 8 4 2 Setting the sealing air For guidelines on air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diamete...

Страница 24: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 27: ...the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the shank of the c...

Страница 28: ...n is used the tool is damaged when load is applied The centrifugal forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Due to...

Страница 29: ...to the openings of the HF spindle 13 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 55 C Relat...

Страница 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 34: ...y use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Re...

Страница 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type C100 M430 03 K3 Item no 11204003 Revision 15 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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