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Alfred Jäger GmbH

Siemensstraße 8
61239 Ober-Mörlen
GERMANY

+49 (0)6002-9123-0
[email protected]

www.alfredjaeger.de

Serial number

Type

BS55-M060.01 K1,3-S15

Item no.

13201050

Revision

Date

20.02.2023

Language

(

Jaeger Spindles North America, Corp.

6611 Bay Circle, Suite 165
Norcross, GA 30071
USA

(

+1 (770) 674-4480
[email protected]

www.alfredjaeger.de/en

Содержание BS55-M060.01 K1,3-S15

Страница 1: ...Manual BS55 M060 01 K1 3 S15 High Frequency Spindle Manual tool change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Страница 3: ...ing diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Air borne noise emissions 18 7 Operating location 18 8 Installation 19 8 1 Installing the HF spindle 19 8 2 Diameter of media supply line 19 8 3 Co...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...ompleteness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessorie...

Страница 6: ...chining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred J ger GmbH if other types of machining are required 3 2 P...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 10: ...requency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequen...

Страница 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing u Dissipate the heat using the spindl...

Страница 12: ...s pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 100 C Housing Stainless steel aluminium Hou...

Страница 13: ...Technical Specifications Item no 13201050 Revision 02 13 32 6 1 Dimensions...

Страница 14: ...peed 60 000 rpm Cooling Uncooled Heat dissipation via the mount Motor protection PTC 100 C Winding resistance 0 5 Measured values S1 100 Rated rotation speed 1000 10000 30000 60000 rpm Frequency 17 16...

Страница 15: ...6 0 317 0 45 kW Torque 0 102 0 102 0 101 0 072 Nm Voltage 9 14 24 31 V Current 16 1 16 1 14 8 11 7 A Note on operation with static frequency converters For operation with a frequency converter the eff...

Страница 16: ...TY BU PTC 0 14mm BN KTY RD PTC 0 14mm Stator KTY PTC Spindel 1 3 5 PE 6 2 BN 0 5 mm GN 0 5 mm WH 0 5 mm GNYE 0 5 mm GY 0 5 mm PK 0 5 mm Motorkabel 7x0 5mm motor cable 7x0 5mm 1 Perschewski 14 09 16 1...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...le operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of desi...

Страница 19: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 20: ...n air quality see Air purity classes ISO 8573 1 20 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 21: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 22: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 23: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 24: ...contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the thread of the...

Страница 25: ...correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF spindle or the tool may be de stroyed and their fragments may be flung out u Not...

Страница 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 27: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 28: ...s If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Servic...

Страница 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 30: ...use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Remo...

Страница 31: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...

Страница 32: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type BS55 M060 01 K1 3 S15 Item no 13201050 Revision 02 Date 20 02 2023 Language EN Jaeger Spindles Nort...

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