Jäger 10404085, Руководство пользователя

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Item no. 10404085, Revision 02 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual....................................................... 5
1.2 Explanation of symbols used........................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle......................................... 6
2.1.1 Optional accessories.............................................. 6
2.1.2 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining...................................... 7
3.2 Permissible materials.......................................................... 7
4 Safety instructions 8
4.1 Safe working .......................................................................... 9
4.2 Shutdown of HF spindle.................................................. 10
4.3 Installation and maintenance........................................ 10
4.4 Modification and repair ................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection ........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air ............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change.................................................... 13
5.7 Cylinder vent ....................................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Motor data............................................................................ 16
6.2.1 Performance Diagram........................................ 17
6.2.2 Equivalent circuit diagram data ..................... 17
Parameter ............................................................................. 18
6.3 Wiring diagram ................................................................... 19
6.4 Motor protection PTC 130°C.......................................... 22
6.5 Tool change monitoring ................................................. 22
6.6 Speed and position sensor (MiniCoder) .................... 23
6.6.1 Technical data (TTL, x8) ..................................... 23
6.7 Air-borne noise emissions .............................................. 24
7 Operating location
25
8 Installation 26
8.1 Installing the HF spindle................................................... 26
8.2 Diameter of media supply line....................................... 27
8.3 Cooling water....................................................................... 27
8.3.1 Quality of cooling water..................................... 27
8.3.2 Setting the cooling............................................... 27
8.4 Compressed air.................................................................... 28
8.4.1 Air purity classes (ISO 8573-1).......................... 28
8.4.2 Setting the sealing air ......................................... 28
8.4.3 Setting values......................................................... 29
9 Commissioning 30
9.1 Running-in schedule.......................................................... 30
9.2 Daily start-up ........................................................................ 31
9.3 Shutdown signal ................................................................. 31
9.4 Commissioning after storage ......................................... 31
10 Tool change 32
10.1 Clockwise and counter-clockwise................................. 32
10.2 pneumatic taper change.................................................. 33
10.2.1 Automatic hollow shank taper tool clamp
..................................................................................... 33
10.3 Tool changing station (optional accessory) .............. 34
10.3.1 pneumatic taper change ................................... 34
10.3.2 Installing the changing station........................ 34
10.3.3 Maintenance........................................................... 34
11 Tools for high speed cutting 35
12 Maintenance 36
12.1 Ball bearings ......................................................................... 36
12.2 Daily cleaning....................................................................... 36
12.2.1 Before commencing work ................................. 36
12.2.2 With every tool change ...................................... 37
12.3 In the case of storage......................................................... 37
12.4 Monthly maintenance....................................................... 37
12.5 Long periods of storage ................................................... 37
12.6 Maximum storage time..................................................... 37
13 Dismantling 38
13.1 Disposal and environmental protection .................... 38
14 Service and repairs 39
14.1 Service partners................................................................... 39
14.2 Malfunctions......................................................................... 40