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OPERATION AND MAINTENANCE MANUAL 

12-2016 

 

6

2.4 REFERENCE STANDARDS 

 
EN 1074-1 

Valves  for  water  supply.  Fitness  for  purpose  requirements  and  appropriate 
verification tests. General requirements 

EN 1074-2 

Valves  for  water  supply.  Fitness  for  purpose  requirements  and  appropriate 
verification tests. Isolating valves. 

89/H-02650 

 

 

Valves and pipelines. Pressure and temperature ratings. 

EN 1092-2 

 

 

Flanges and their joints. Circular flanges for pipes, 
valves, fittings and accessories, PN designated. Cast iron flanges. 

EN19 

 

 

 

Industrial valves. Marking of metallic valves 

EN 12266-1 

Industrial  valves.  Testing  of  metallic  valves.  Pressure  tests,  test  procedures 
and acceptance criteria. Mandatory requirements. 

EN 558 

Industrial  valves.  Face-to-face  and  centre-to-face  dimensions  of metal valves 
for use in flanged pipe systems. PN-designated valves. 

EN ISO 5210 

Industrial valves. Multi-turn valve actuator attachments. 

EN ISO 6708 

 

 

Pipework components. Definition and selection of DN (nominal size). 

EN 1559-1 

Founding. Technical conditions of delivery. General.  

EN 1561 

 

 

Founding. Grey cast irons. 

EN 1563 

 

 

Founding. Spheroidal graphite cast irons. 

EN 1370 

Founding. Surface roughness inspection by 
 visual tactile comparators. 

EN 10088-1 

 

 

Stainless steels. List of stainless steels. 

74/H-84032 

 

 

Spring steel. Grades. 

EN 1982 

 

 

Copper and copper alloys. Ingots and castings. 

EN 12420 

 

 

Copper and copper alloys. Forgings. 

ISO 965-1 

General purpose ISO metric threads. Tolerances. Principles and basic data. 

ISO 2903 

Trapezoid ISO metric threads. Tolerances. 

EN ISO 4762 

 

 

Hexagon socket head cap screws. 

EN 10204 

Metallic products. Types of inspection documents. 

ISO 1629 

 

 

Rubbers and latices. Nomenclature. 

EN ISO 1873-1 

Plastics.  Polypropylene  (PP)  moulding  and  extrusion  materials.  Designation 
system and basis for specifications. 

EN ISO 1874-1 

Plastics.  Polyamide  (PA)  moulding  and  extrusion  materials.  Designation 
system and basis for specification. 

EN ISO 12944-5 

Paints  and  varnishes.  Corrosion  protection  of  steel  structures  by  protective 
paint systems. Protective painting systems. 

 
 

2.5 ORDERING INFORMATION 

 
 

Water supply system fittings are specific purpose industrial fittings, therefore orders must include: 

 

- part number (P/N, equal to the product type); 

 

- intended use, e.g. for water supply systems, 

 

and: 

 

nominal diameter, acc. to EN ISO 6708 

 

nominal pressure, acc. to 89/H-02650; 

 

- type of body material — acc. to EN 1561 or EN 1563 

 

maximum operating temperature, acc. to 89/H-02650. 

 
 

2.6 PRODUCTION AND ACCEPTANCE 

 

Type  2902  and  2911  drive-ready  flanged  gate  valves  with  soft  seals  are  accepted  and  produced  in 

accordance  with  EN  1074-2  (Valves  for  water  supply.  Fitness  for  purpose  requirements  and  appropriate 
verification tests. Isolating valves) and EN 12266-1 (Industrial valves. Testing of valves). All gate valves are leak 
tested (100%). The tests include external body tightness and closing tightness. 
 
 

Содержание 2902

Страница 1: ...roved for use by President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability and guarantee Due to continuous business development we reserve the right to introduce modifications and structural changes to the presented product ...

Страница 2: ...ALS 4 2 3 DIMENSIONS 5 2 4 REFERENCE STANDARDS 6 2 5 ORDERING INFORMATION 6 2 6 PRODUCTION AND ACCEPTANCE 6 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2 PACKAGING 7 3 3 STORAGE 7 3 4 TRANSPORT 8 4 ASSEMBLY AND INSTALLATION 8 4 1 ASSEMBLY GUIDELINES 8 4 2 ASSEMBLY INSTRUCTIONS 8 4 3 OPERATION 9 4 4 GENERAL 9 4 5 OCCUPATIONAL HEALTH AND SAFETY 9 5 WARRANTY TERMS AND ...

Страница 3: ... nominal pressure values the connection flanges are manufactured to EN ISO 2285210 Valve drive coupling type B3 Installation length EN 558 1 series 14 Type 2911 series 15 Type 2902 Nominal pressure ratings PN 2 5 MPa 2 DESIGN 2 1 DESCRIPTION OF THE VALVE DESIGN Type 2902 and 2911 drive ready flanged gate valves with soft seals manufactured by F A JAFAR S A feature a smooth walled bore a non ring s...

Страница 4: ... 400 15 or EN GJS 500 7 EN 1563 2 Cover Cast iron EN GJS 400 15 or EN GJS 500 7 EN 1563 3 Sealing plug Brass EN 1982 4 Safety ring Steel grade 1 1260 74 H 84032 5 Wedge skid Cast iron EN GJS 400 15 or EN GJS 500 7 Rubber EPDM NBR Polyamide EN 1563 EN 1563 ISO 1629 EN ISO 1874 1 6 Spindle nut Brass or EN GJS 400 15 EN 1982 EN 1563 7 Spindle Steel grade 1 4021 EN 10088 1 8 Valve cover gasket Rubber ...

Страница 5: ...5 425 330 370 560 625 875 180 42 5 300 270 500 28 485 389 430 635 700 950 180 51 350 290 550 30 555 448 490 34 720 785 1033 180 60 400 310 600 32 620 503 550 980 1060 1268 180 58 450 330 35 670 548 600 1050 1130 1340 180 65 500 350 700 37 730 609 660 1160 1240 1555 180 63 d3 d5 d6 4 20 385 332 175 140 31 19 3 AUMA type flange opening torque No of turns Saxx x Fx Nm C1 C2 H3 d4 x n d1 mm DN 2911 L ...

Страница 6: ...s Ingots and castings EN 12420 Copper and copper alloys Forgings ISO 965 1 General purpose ISO metric threads Tolerances Principles and basic data ISO 2903 Trapezoid ISO metric threads Tolerances EN ISO 4762 Hexagon socket head cap screws EN 10204 Metallic products Types of inspection documents ISO 1629 Rubbers and latices Nomenclature EN ISO 1873 1 Plastics Polypropylene PP moulding and extrusion...

Страница 7: ...er sealing temperature rating construction mark B and or mark CE as applicable product type 3 PROTECTION STORAGE TRANSPORT 3 1 PROTECTIVE COATINGS All inner and outer cast iron surfaces are protected with electro deposited epoxy coat The coat has been approved for contact with foodstuffs The anti corrosion coating layer minimum thickness is 250µm The casting surface is pre treated for epoxy coatin...

Страница 8: ...nsidering pipeline compensation due to temperature and pressure The valve assembled and adjusted by the manufacturer is ready for installation Any dismantling of the valve components may result in loss of seal When installing the gate valve with its drive actuator follow the OHS requirements specified in the actuator operation and maintenance manuals 4 2 ASSEMBLY INSTRUCTIONS Before attempting to ...

Страница 9: ...bility shall not apply 4 4 GENERAL This Manual applies to all Group 2000 products designed for equipping with actuators i e gate valves of various connection end types and manufactured by FA JAFAR S A Cast iron flanged wedge gate valves with soft seals Gate valves with soft seals with threaded connection ends Gate valves with soft seals and ferrule connection ends Cast iron flanged wedge gate valv...

Страница 10: ...ly at work with low or high temperature hazard Misuse of this product is prohibited 5 WARRANTY TERMS AND CONDITIONS The product assembled installed and operated in compliance with this Manual is covered by a commercial warranty from the manufacturer The conditions and period of the warranty is specified in the warranty sheet ...

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