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TROUBLESHOOTING    5

21

5

   TROUBLESHOOTING

5.1   GENERAL ________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer.

Symptoms

Possible Causes

Action

Engine will not start.

1.

Parking brake disengaged, traction 
lever not in Neutral, or reel lever(s) 
on.

1.

Check Interlock system and start-up procedure. 

2.

Battery low on charge or 
defective.

2.

Inspect condition of battery and battery connections. 

3.

Fuel tank empty or dirty. Fuel shut 
off valve closed.

3.

Fill with fresh fuel. Change fuel filter. Open fuel shut 
off valve.

4.

Fuse blown.

4.

Replace fuse.

Engine hard to start or 
runs poorly. 

1.

Fuel level low, fuel or fuel filter 
dirty.

1.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

2.

Air cleaner dirty.

2.

Inspect and replace air filter.

3.

Fuel pump.

3.

Consult engine manual.

4.

Engine problem.

4.

Consult engine manual.

Engine stops.

1.

Fuel tank empty.

1.

Fill with fresh fuel and bleed fuel lines.

2.

Interlocks not set before leaving 
operator’s seat.

2.

Engage parking brake, set reel levers to Off, and set 
traction lever to Neutral before leaving seat.

Engine overheating.

1.

Air intake restricted.

1.

Clean cooling air intake.

2.

Engine overload.

2.

Reduce forward speed.

Battery not holding 
charge. 

1.

Loose or corroded battery 
terminals.

1.

Inspect and clean terminals.

2.

Low electrolyte.

2.

Refill to correct level.

3.

Charging system defective.

3.

See engine manual.

Reels cut unevenly.

1.

Bedknife-to-reel not adjusted cor-
rectly.

Inspect bedknife-to-reel adjustment.

2.

Engine speed too low.

Check engine speed. Run engine at full throttle.

3.

Reel Control lever set in reverse

Set reel lever to forward rotation.

4.

Low hydraulic oil.

Check reservoir level and fill if needed.

Mower does not react
to traction pedal.

1.

Parking brake engaged.

Disengage parking brake.

2.

Traction lever in Neutral.

Place lever in desired speed or direction.

3.

Low hydraulic oil.

Check reservoir level and fill if needed.

Gauges/Indicator not 
operating.

1.

Fuse blown, Bulb burnt out.

Replace fuse, check bulb.

2.

Loose wiring.

Check electrical connections.

Содержание Greens King IV 62302

Страница 1: ...to keep a copy in your customer file Do Not Remove the Safety Operation Manual or Parts Maintenance Manual from the mower For additional information not included in this manual refer to your office c...

Страница 2: ...Sway Springs 9 3 6 Grass Catchers 9 3 7 Steering Wheel 10 3 8 ROPS 10 3 9 Fuel Hose Routing 11 3 10 Seat 11 3 11 Reel Adjustments 11 3 12 Operating Checks 12 3 13 Interlock System 12 ADJUSTMENTS 4 1 G...

Страница 3: ...t in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the...

Страница 4: ...prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed con...

Страница 5: ...all controls correctly Familiarize yourself with the icons shown above and what they represent Learn the location and purpose of all of the controls and gauges before operating this mower Read Manual...

Страница 6: ...Keep hands feet and clothing away from moving parts 5 Never carry passengers 6 Keep bystanders away 10 12 14 16 N P R S T U V W A B C D E F G H J K L M X Reels turn when reel levers are in backlap po...

Страница 7: ...e N Throttle Regulates Engine Speed Push Lever forward to increase or pull lever back to decrease engine speed P Choke Pull the choke control knob upwards to close the choke plate when starting a cold...

Страница 8: ...and operating information Replace all missing or hard to read decals 3 All fluids must be at the full level mark with engine cold Check a Engine oil level b Hydraulic fluid level 4 Make sure air filt...

Страница 9: ...sion spring over pin C Figure 3B 3 5 ANTI SWAY SPRINGS ______________________________________________________ 1 Assemble one 1 2 13 hex jam nut L onto rod M then secure the rod to the bottom rear of f...

Страница 10: ...t W and right X halves 3 Remove hardware AB securing rear lift cylinder to lift arm NOTE Leave ROPS hardware T U and V loose until ROPS is completely installed then tighten hardware 4 Slide the ROPS h...

Страница 11: ...terference with hand throttle operation the retractable half of seat belt AC must be assembled to left side of seat as shown If retractable half of seat belt AC is on right side of seat remove both se...

Страница 12: ...t in test 1 the engine does start during tests 2 3 or 4 the engine continues to run during tests 5 or 6 3 Refer to the chart below for each test and follow the check marks across the chart Shut engine...

Страница 13: ...If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003...

Страница 14: ...ult to bedknife and reel blades Reels must turn freely 4 4 CUTTING HEIGHT _________________________________________________________ Note Always make the bedknife to reel adjustment before adjusting he...

Страница 15: ..._____ 1 Fully extend the front cylinder then check spacing at the cam roller U The dimension should be 7 16 to 9 16 in 11 1 to 14 2 mm 2 Loosen nut V then grip the very end of the cylinder rod close t...

Страница 16: ...______________________________ 1 Drive straight forward with traction lever in MOW position and throttle in SLOW position Depress Brake pedal If the brake pedal comes too close to the floorboard check...

Страница 17: ...erly 4 13 REEL SWITCHES __________________________________________________________ The reel lever linkage actuates two electrical switches located under the levers Check that both switches are closed...

Страница 18: ...top engine 2 Adjust link AF so there is 1 32 to 1 16 in 0 8 to 1 6 mm clearance between the bottom of the shoulder bolt AG and the bottom of the slot in link AF 3 Remove all hardware holding link AF i...

Страница 19: ...n the OFF position 4 18 SPECIFIC TORQUE REQUIREMENTS _________________________________________ 1 Ball joints 30 35 ft lb 40 5 47 2 Nm 2 Bedknife shoe 25 37 ft lb 34 50 Nm 3 Brake drum and hub to wheel...

Страница 20: ...7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs N...

Страница 21: ...onsult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parking brake set reel levers to Off and se...

Страница 22: ...e lubrication chart apply several drops of SAE 30 oil every 40 hours or as required 5 Grease roller fittings F every 100 hours and coat cam surfaces and pins of swivel housing J every 50 hours 6 2 LUB...

Страница 23: ...NOTES 7 23 7 NOTES...

Страница 24: ...7 NOTES 24...

Страница 25: ...System _______________ Check Hydraulic oil level For pinched or rubbing hoses For twisted or crimped hoses For oil leaks Miscellaneous__________________ Check for loose or missing hardware All lubric...

Страница 26: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...

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