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8    MAINTENANCE

30

8.8

STORAGE________________________________________________________________

General

1.

Clean the mower thoroughly and lubricate. Whenever
possible, use compressed air to clean mower.

2.

Repair and paint damaged or exposed metal.

3.

Inspect the mower, tighten all hardware, replace
worn or damaged components. Refurbish the reel
and bedknife.

4.

Back the bedknife away from the reel and apply a
light coat of rust preventative oil on the reel blades
and bedknife,

5.

Store the mower on kickstand so the load is off the
tires. The front roller or Turf Groomer should be
resting on a wood board.

6.

Keep the mower and all its accessories clean, dry,
and protected from the elements during storage.
Never store equipment with fuel in the tank inside a
building where fumes may reach an open flame or
spark.

7.

Do not store near flammable debris.

Engine

1.

While the engine is warm, remove drain plug, drain
the oil from the crankcase. Install drain plug and refill
with fresh oil. Torque drain plug to 22 ft. lb. (30 Nm).

2.

Clean exterior of engine. Paint the exposed metal or
apply a light coat of rust preventative oil.

3.

To prevent the build-up of gum residues and vanish
films, fill the tank with stabilized fuel. Use an anti-
oxidant fuel conditioner, such STA-BIL

®

. Read and

follow the instructions on the container.

4.

Operate the engine for about 5 minutes to distribute
the treated fuel. Stop the engine, close the fuel
shut-off valve, and let the engine cool. Drain fuel.

5.

Remove the spark plug, and pour about one ounce
of SAE 30 oil into the cylinder. Crank engine slowly
by hand to distribute oil over the cylinder wall.
Replace the spark plug.

6.

Pull the starter rope slowly until resistance is felt.
Continue pulling until the notch on the starter pulley
aligns with the hole on the recoil starter. At this
point, the intake and exhaust valves are closed.

After Storage

1.

Check or service the fuel filter and air cleaner.

2.

Check oil level in the engine crankcase.

3.

Fill the fuel tank with fresh fuel. Open fuel shut off
valve.

4.

Remove all oil from the cutting edges. Readjust reel-
to-bedknife and cutting height.

5.

Support mower so traction drum is off the ground
and disengage reel clutch. Start the engine, and
operate at 1/2 throttle. Allow enough time for the
engine to become properly warmed and lubricated.

NOTICE

The traction drum will rotate with engine running at 1/2
throttle.

 

WARNING

Never operate the engine without proper ventilation.
Exhaust fumes can be fatal if inhaled.

!

Содержание Greens King 500A Series

Страница 1: ...achine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine Greens King 500A Series InCommand 6...

Страница 2: ...fects or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance...

Страница 3: ...ing Engine 16 6 5 Transport Wheels Optional Kit 17 6 6 Grass Catcher 17 6 7 Weight Bars 17 6 8 Mowing 18 6 9 Daily Maintenance 19 7 Adjustments 7 1 General 20 7 2 Reel To Bedknife 20 7 3 Bedknife Adju...

Страница 4: ...of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to pr...

Страница 5: ...ollowing all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician...

Страница 6: ...ENGINE__________________________________________________________________ Engine Honda GX 120 K1Q JG2 4 Cycle 4HP 2 98 kW at 4000 RPM Speed High Idle 3000 100 RPM Low Idle 1700 100 RPM Fuel Regular Gra...

Страница 7: ...ORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Accessories Lapping Compound 180 grit 554598 Orange Touch u...

Страница 8: ...Netta Installata Silnik Motor Motor Motor Motor Motor Motor V l Motor Aflv l Motor Honda GX 120 Gas Net Installed Power ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Instal...

Страница 9: ...uvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku p sobiaca na sluch oper tora Raven hrupa pri u esu upravljavca Nivel sonoro en el o do del operador Ljudniv vid f rarens ra...

Страница 10: ...ch Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade...

Страница 11: ...EC By compliance to The Lawnmower Standard EN836 1997 Referenced to Hand Arm BS EN ISO20643 2008 Information Supplied for Physical Agents Directive 2002 44 EC By reference to Hand Arm Standards BS EN...

Страница 12: ...e Vehicle Mass Model PGM 19 84 0 Kg Model PGM 22 85 0 Kg Model 518A 95 3 Kg Model 522TA 100 7 Kg Model 522A 101 2 Kg Model 526A 123 4 Kg Model TC22 101 1 Kg 2811102 CAUTION BE SURE THE TRACTION CLUTCH...

Страница 13: ...PECTION _______________________________________________________ 1 Perform a visual inspection of the entire unit look for signs of wear loose hardware and components that may have been damaged during...

Страница 14: ...to return engine to idle The bail must be disengaged to start the engine D Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for th...

Страница 15: ...uel leakage G Traction Clutch Lever Point lever forward G2 to disengage traction drive and allow drum to free wheel Point lever to the back G1 to engage H Reel Clutch Lever Point lever up H1 to engage...

Страница 16: ...stop E Stop switch that will stop the engine from the operator s position 2 To test the system a Place mower on the kickstand b Disengage the reel clutch lever E 3 Start the engine a Slide bail to the...

Страница 17: ...ent 9 Disengage the reel clutch to stop blades when not mowing 10 Disengage the reel clutch when crossing paths or roadways Look out for traffic 11 Stop and inspect the equipment for damage immediatel...

Страница 18: ...ot allow the cord to snap back into the starter Do not tilt the mower back when starting 7 When engine starts move choke lever F to the OPEN position Intermittent choking may be required while engine...

Страница 19: ...shut off valve 7 Recommended Tire Pressure 6 to 8 psi 0 41 to 0 55 BAR Figure 6D Figure 6E 6 6 GRASS CATCHER _________________________________________________________ 1 When the basket is about two th...

Страница 20: ...own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 6F 4 To assure...

Страница 21: ...inside the fuel filler neck Avoid using cans and funnels to transfer fuel 5 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 6 Check the engine oil...

Страница 22: ...ife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bed...

Страница 23: ...er gauge or shim stock 0 001 0 003 in 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing end of the reel in the same manner then recheck the adjustment a...

Страница 24: ...and readjust the cutting height if necessary Figure 7E 7 7 BELT ADJUSTMENT _______________________________________________________ 1 Belt A is tensioned by a spring loaded idler pulley F No adjustmen...

Страница 25: ..._____ 1 To adjust the angle of the handle bar Y loosen screw W on both sides of the mower and adjust the handle bar to the desired position 2 After adjusting handle bar adjust bracket X so that the ha...

Страница 26: ...m 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 1...

Страница 27: ...__ IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this machine Read the engine manual carefully until you are familiar with the operation and maintenance of th...

Страница 28: ...is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Store fuel according to local state or federal ordinances an...

Страница 29: ...he bedknife and reel blades Refer to Section 7 2 1 Determine if backlapping or grinding will restore the proper cutting edge 2 For optimum performance use a bedknife grinder to touch up the blade then...

Страница 30: ...of gum residues and vanish films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about...

Страница 31: ...Engine Manual 5 Engine switch off 5 Turn engine switch to On Engine hard to start or runs poorly looses power or stalls 1 Choke in wrong position 1 See Engine Manual 2 Dirty or incorrect fuel 2 Refil...

Страница 32: ...blocking the fitting then insert grease gun through hole and carefully apply grease 5 To lubricate point L10 remove cover G and apply one pump of grease to fitting on end of shaft 10 2 MAINTENANCE CH...

Страница 33: ...10 33 10 3 LUBRICATION CHART______________________________________________________ L 1 1 L 1 1 L10 F C D G B A L 6 L7 E NLGI 2 Grease Lubriplate Marine Grease L9 L5 L8 L11 12 Apply Lubricant L3 L4 L5...

Страница 34: ...duct 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on r...

Страница 35: ...172521 1 Right Side Handle Stop 5 4172520 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side Torsion Spring 8 455012 2 Flat Washer 3 4 Used on All Except 63288 9 45800...

Страница 36: ...6 6 7 7 8 25 35 25 23 9 10 11 12 13 24 24 14 15 16 17 19 18 20 21 22 26 27 27 28 29 30 31 32 1 SLIDE BAIL TO THE LEFT TO ENGAGE TRACTION 2 SQUEEZE BAIL TO HANDLE 33 34 GREENS KING 500A SERIES 2 1 Han...

Страница 37: ...7 4136328 1 Plate Tilt 18 4130475 1 Cable Paddle Throttle See 6 1 for Engine Connection 19 4136550 1 Cable Bail Throttle See 6 1 for Engine Connection 20 434054 2 Screw 1 4 20 x 1 3 4 Socket Head 21 4...

Страница 38: ...9 9 9 10 10 11 11 11 11 12 13 14 15 16 16 17 17 18 18 19 20 20 20 21 GREENS KING 500A SERIES 3 1 Frame Assembly Serial No All 12 WARNING Keep Bystanders Away Do Model 518A 95 3 kg Model 522A 101 2 kg...

Страница 39: ...Head 6 446142 10 Lockwasher 3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 44...

Страница 40: ...2888 18 Super Tournament 503478 22 Low Profile 503477 22 High Profile 5002887 22 Super Tournament 5000141 26 Heavy Section Part Number Description 4131371 18 Low Profile 4131004 18 Super Tournament 41...

Страница 41: ...asher 5 16 Heavy 6 434051 3 Screw 5 16 18 x 1 2 Socket Head 7 434036 3 Screw 5 16 18 x 1 1 4 Socket Hd 8 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 9 446142 5 Lockwasher 3 8 Heavy 10 443110 2 Nut 3 8 16 H...

Страница 42: ...40 28 31 29 6 3 4 5 2 1 24 22 20 21 26 27 16 7 8 9 10 11 38 23 18 17 25 12 13 14 15 19 30 32 33 34 35 36 37 GREENS KING 500A SERIES 5 1 Reel Serial No All...

Страница 43: ...ne 12 2811185 1 Pulley 13 365229 1 Bearing With Seal 14 366652 1 Bearing 15 458461 1 Snap Ring 16 366645 1 Spacer 17 366646 1 Spacer 18 345556 1 Key 1 8 Square x 1 19 340462 1 Spacer 20 320774 2 Key 3...

Страница 44: ...21 21 2 13 19 20 20 4127335 4169840 REV A CAUTION ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE 3001790 Greens...

Страница 45: ...2 1 Engine 4HP Honda 15 320774 1 Key 3 16 x1 1 2 Square 16 364441 4 Spacer 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 4125686 1 Decal 518A 18 4125687 1 Decal 522A 18 4125689 1 Decal 526A 19 425...

Страница 46: ...ent disengage all drives engage parking brake and stop engine 4 Keep hands feet and clothing away from moving parts 5 Never carry passengers 6 Keep bystanders away CAUTION 12 13 GREENS KING 500A SERIE...

Страница 47: ...22 Clutch Used on 522 Includes Decal 3 4147698 1 Cover 26 Clutch Used on 526 Includes Decal 4 361854 1 Decal Warning 5 400218 2 Screw 5 16 24 x 1 2 Hex Head 6 REF 1 Cable Paddle Throttle See 2 1 7 RE...

Страница 48: ...46 9 9 18 10 14 15 6 2 1 2 3 4 16 21 21 22 22 23 24 25 26 27 27 28 29 30 31 32 33 33 11 11 34 34 35 8 7 19 19 20 20 13 12 17 Reverse View Belts View 5 5 GREENS KING 500A SERIES 8 1 Belts Serial No All...

Страница 49: ...w 1 4 20 x 3 4 Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt 3 8 16 x 1 17 400188 1 Screw 5 16 18 x 1 Hex Head 18 453011 2 Washer 19 2810713 1 Belt 7 Rib Micro V 20 28113...

Страница 50: ...5 10 11 12 13 14 5 TRACTION CLUTCH CONTROL Disengage Engage To prevent damage to traction drive system do not engage traction clutch while engine is running GREENS KING 500A SERIES 9 1 Belt Cover Seri...

Страница 51: ...Nut 1 4 20 Hex 6 446130 12 Lockwasher 1 4 Heavy 7 220317 1 Shifter Housing 8 400112 4 Screw 1 4 20 x 1 1 4 Hex Head 9 400106 5 Screw 1 4 20 x 5 8 Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 1...

Страница 52: ...50 10 8 15 17 9 7 11 5 6 1 22 24 2 2 2 15 14 19 21 12 20 18 23 C ove r 3 4 13 Shown with Cover Removed 16 23 GREENS KING 500A SERIES 10 1 Weight Bars and Roller Brackets Serial No All...

Страница 53: ...Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin 1 4 x 1 1 4 10 364441 2 Washer 11 446136 2 Lockwasher 5 16 Heavy 12 443106 2 Nut 5 16 18 Hex 13 441674 2 Carriage Bolt 5 16 18 x 1 3 4 1...

Страница 54: ...52 GREENS KING 500A SERIES 11 1 Differential and Rollers Serial No All 20 19 32 24 22 21 23 26 27 29 19 17 31 25 25 28 30 2 5 4 6 7 8 1 12 12 13 13 14 10 16 14 3 1 15 15 11 9 18 28...

Страница 55: ...t 526 10 241835 1 Differential 11 463017 1 Key 9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw 7 16 20 x 3 8 15 463007 2 Key 7 Wooodruff 16 308028 1 Pinion Shaft 17...

Страница 56: ...54 7 8 1 24 16 13 17 25 33 6 4 2 9 5 3 3 18 17 35 35 36 34 28 29 19 32 14 22 23 16 16 13 21 20 12 11 12 10 15 31 27 30 26 4 GREENS KING 500A SERIES 12 1 Parking Brake and Wheels Serial No All...

Страница 57: ...Collar 16 366697 4 Bushing 17 446136 4 Lockwasher 5 16 Heavy 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw 1 4 20 x 1 2 21 366742 2 Brake Band Pin 22...

Страница 58: ...41 366649 41 366650 41 366651 41 366652 41 366653 39 41 43 366693 53 366695 53 366696 53 366697 53 55 366698 53 366699 53 366700 53 366701 53 366702 53 366704 55 366705 55 366707 49 366708 35 366709 3...

Страница 59: ...1 43 49 51 55 44613637 39 43 49 51 53 55 44614233 35 37 39 41 43 47 447224 33 452004 55 453009 43 453011 33 47 453023 35 51 454017 39 454020 35 454025 35 455012 33 458006 33 47 458105 47 458113 43 458...

Страница 60: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...

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