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TROUBLESHOOTING    5

23

5

   TROUBLESHOOTING

5.1 

 GENERAL ________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products dealer.

Symptoms

Possible Causes

Action

Engine will not start.

1.

Parking brake disengaged, traction 
pedal not in neutral or mow switch 
on.

1.

Check operator back-up system and start-up proce-
dure. 

2.

Battery low on charge or defective.

2.

Inspect condition of battery and battery connections. 

3.

Fuel tank empty or dirty.

3.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

4.

Circuit breaker tripped.

4.

Reset breaker

5.

Relay defective

5.

Test and replace relay.

6.

Neutral switch on traction pedal out 
of adjustment or defective.

6.

Adjust or replace switch.

Engine hard to start 
or runs poorly. 

1.

Fuel level low, fuel or fuel filter dirty.

1.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

2.

Air cleaner dirty.

2.

Inspect and replace air filter.

3.

Injectors, fuel pump

3.

Consult engine manual.

4.

Engine problem.

4.

Consult engine manual

Engine stops.

1.

Fuel tank empty.

1.

Fill with fresh fuel and bleed fuel lines.

2.

Interlocks not set before leaving 
operator’s seat.

2.

Engage parking brake and set mow switch to OFF.

Engine overheating

1.

Coolant level low.

1.

Inspect and add coolant.

2.

Air intake restricted.

2.

Clean air intake at radiator.

3.

Water pump belt broken or loose.

3.

Tighten or replace belt.

Battery not holding 
charge. 

1.

Loose or corroded battery terminals. 1.

Inspect and clean terminals

Battery light on.

2.

Low electrolyte.

2.

Refill to correct level.

3.

Alternator belt loose or broken.

3.

Tighten or replace belt

4.

Charging system defective.

4.

See engine manual

Cutting units not
cutting evenly

1.

Cutting heights not set evenly.

1.

Check and adjust cutting height.

2.

Engine speed too low.

2.

Check engine speed. Run engine at full throttle.

3.

Mow speed not adjusted for turf 
conditions.

3.

Adjust mow speed for best cut.

4.

Reel Switch set to backlap

4.

Set switch for forward rotation

5.

Reel to bedknife out of adjustment

5.

Adjust reel to bedknife.

Содержание 67827

Страница 1: ...proper set up and preparation of the equipment prior to delivery to the customer You may wish to keep a copy in your customer file Do Not Remove the Safety Operation Manual or Parts Maintenance Manua...

Страница 2: ...Monitor System 9 2 7 Operator Alerts 10 3 Set Up 3 1 General 11 3 2 Initial Inspection 11 3 3 Tractor Preparation 11 3 4 Reel Assembly 12 3 5 Operating Checks 13 3 6 Operator Back up System 13 4 Adjus...

Страница 3: ...hat is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon mo...

Страница 4: ...orized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or a...

Страница 5: ...Learn the location and purpose of all the controls and gauges before operating this tractor Read Manual High Low Engine Throttle Reel Rotation 2 WD 4 WD Forward Reverse Drive Travel Off Run Engine Sta...

Страница 6: ...Circuit Breaker K Backlap Switch L Lift Lower Levers M Throttle N Main Reel Switch O Left Wing Reel Switch P Center Reel Switch Q Right Wing Reel Switch R Light Switch S 2WD 4WD Switch T Glow Plug Swi...

Страница 7: ...110 C If temperature rises above 230 110 F alarm will sound G GreenSentry Light Yellow warning light Alerts operator of a low fluid level in hydraulic tank The light operates in combination with the a...

Страница 8: ...gage Pull back to disengage Set main reel switch in disengaged position to start engine O Left Wing Reel Switch Used to engage left wing reel in either the forward or reverse direction Depress front o...

Страница 9: ...ttery condition Gauge should never be in the red area during operation Z Hour Meter Records tractor operating hours Also used to schedule periodic maintenance AA Fuel Gauge Indicates current fuel leve...

Страница 10: ...tor to service area for maintenance CAUTION Hydraulic fluid is under pressure Turn engine off and allow fluid to cool before checking fluid level or adding oil to hydraulic tank 2 Engine Oil Pressure...

Страница 11: ...t the full level mark with engine cold Check a Radiator coolant level b Engine oil level c Hydraulic fluid level 4 Make sure air filter connections are tight and cover is securely in place 5 Check tir...

Страница 12: ...flat washers 1 1 16 O D on outside of lift yokes 7 If mower is to be operated in fixed mode Assemble 3 8 16 x 1 1 4 screws flatwashers lockwashers and nuts K to mowers as shown Section 4 17 8 If mower...

Страница 13: ...test and have the system inspected and repaired if any of the tests fail as listed below the engine does not start in test 1 the engine does start during tests 2 3 or 4 the engine continues to run du...

Страница 14: ...1 To lower the front lift arms manually when the engine is not operating slowly turn the lift release knobs C clockwise until mowers are on the ground Then turn counterclockwise finger tight 2 Manual...

Страница 15: ...nd reel pulley 2 Loosen hardware F then gently pry motor upwards At the same time use your belt tensioning gauge mid way between the pulleys to deflect the belt until it just touches the belt housing...

Страница 16: ...SWITCH__________________________________________________ This switch is located under the operator s platform at the base of the parking brake lever When parking brake is engaged Vertical and handle l...

Страница 17: ...position before adjusting neutral start switch Switch must be readjusted whenever neutral position has been changed 2 Use a Volt Ohm meter to determine when switch opens or closes a Loosen hardware N...

Страница 18: ...with the front reels weighing 10 lb 4 5 kg more than the center and wing reels Individual adjustment can then be made from this point to fit specific turf conditions To disconnect springs for reel rem...

Страница 19: ...d bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a g...

Страница 20: ...uture conversion to fixed mode 5 To convert the mower from floating to fixed mode assemble hardware H as shown and remove or raise the front roller Figure 4Q 4 18 CUTTING HEIGHT FIXED MODE ___________...

Страница 21: ...crew K over the bedknife a Adjust nut G to lower the rear roller to the gauge then tighten nut E against the adjuster b Move the gauge to the other end of the reel and repeat Steps 4a and 4b Figure 4T...

Страница 22: ...orizontal b Switch should close when lift arm is lowered past 20 above horizontal and stay closed for the remainder of the lowering operation c Switch should open when lift arm is raised past 20 above...

Страница 23: ...th fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine sto...

Страница 24: ...If problem still exists remove disassemble and clean flow switch A 4 Flow Switch Check Symptom GreenSentry light not lit during lift lower cycle Horn sounds with GreenSentry switch in OFF TEST positi...

Страница 25: ...I Pack bearings with NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Manual grease gun with Multipurpose lithium or moly 2 EP grease IV Textron Turf Care And...

Страница 26: ...Fittings 4 Lift Spring Pivot 5 Fittings 5 Traction Cable Pivot 1 Fitting 6 Traction Pedal Pivot 1 Fitting 7 Ball Joint 2 Fittings 8 Steering Pivot 2 Fittings 9 Steering Cylinder 2 Fittings 10 Axle Pi...

Страница 27: ...djustment All hardware properly tightened Adjust reel weight springs to give equal weight to all cutting units Caution Check maximum safe exposed thread length in the Parts Maintenance Manual before m...

Страница 28: ......

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