Jackson Racing 999-200 Скачать руководство пользователя страница 10

not back towards it. Continue the hose across the
engine side of the radiator and under the upper
radiator hose. Using the Ty-Wrapp straps provid-
ed, attach the rubber hose securely to the fan
shroud supports near the fan motor(s). Attach the
end of the hose to the Brass Elbow fitting attached
to the bottom of the new Dummy Throttle Body.
Make sure that the hose is attached in a way that
will not interfere with either fan operation or with
the engine belts. The hose supplied is a bit longer
than it needs to be, feel free to trim its length if
you prefer. Be careful not to pinch the hose at any
point, doing so will affect your idle stability. On
some cars, there might be a slight kink in the hose
where it attaches to the plastic elbow nipple. This
is acceptable, orient the hose so it remains open.

7.6 Install the air filter element over the air filter
base. Install the waffle patterned air filter cap and
secure using the nuts provided. Use the Ty-
Wrapps provided to secure all components and
keep them clear from the belt runs, exhaust
manifolds and throttle cables.

7.7 Take the throttle body wiring harness as left
in step #2.6 and route the harness along the
back of the engine. Route the branch of the har-
ness, which has the Air Flow Meter and Air Temp
Sensor connectors, along the front of the engine
and under the supercharger, so that you can
plug in these connectors. Tie-wrap the harness in
at least two places. Connect the plug to the throt-
tle position sensor and push the Air Temperature
sensor into the grommet in the back of the air
cleaner base.

7.8 Find the internal restrictor taken out of your
PCV hose in step #1.4 or in the hose bag.

Locate the 3/8” internal diameter hose from your
kit and press the restrictor into this hose at least
one inch. Attach this hose from the ‘medium’ fit-
ting on the plastic elbow (near the throttle body,
pointing to the engine). Cut to length and attach
the other end to the camshaft cover fitting on the
exhaust side. Make sure the hose does not kink
at any point and that the restrictor is not left out.
If you leave the small restrictor out, the engine
will not idle correctly. The diagram in figure #7.5
shows the bypass actuator signal line being
attached to the engine side nipple on the bypass
manifold. It may be connected to the fender side
nipple - either is acceptable.

7.9 Reconnect the electrical connector to the air
flow meter. Make sure the harness is not pinched
at any point.

8.0 BELT INSTALLATION

8.1 Install the new 4-rib drive belt. This new belt
will run counter-clockwise from the crankshaft,
around the air conditioning compressor, up to the
power steering pump, over to the right idler pul-
ley, up and over the supercharger pulley, just
under the left idler pulley, and back down to the
crankshaft. NOTE: 

Cars without air condition-

ing 

- your belt run will be similar, but the belt will

simply run from the crankshaft to the power
steering pump. A shorter belt has been provided.

INSTRUCTIONS FOR NON-POWER STEERING
MIATAS WITH AIR CONDITIONING

To install the supercharger belt drive in your par-
ticular situation, follow the instructions as out-
lined in the installation manual except for section
3.0 on Belt Drives. Since you do not have a

10

1/07

999-200

Figure 7.5

Figure 7.6

Содержание 999-200

Страница 1: ...petent mechanic do not attempt this installation TOOLS REQUIRED 17mm 14mm 13mm 12mm 10mm 8mm sockets 10mm 12mm and 17mm open end wrenches Deep sockets 14mm or 9 16 10mm Phillips and Standard screwdriv...

Страница 2: ...the hose near the end Persuade it out by gently clamping the hose with a pair of pliers just behind the lump If your hose does not have this restrictor there is one provided in the hose bag of the sup...

Страница 3: ...the ICS electrical connection until after the next step 2 6 Wiring Harness Modifications Locate the main engine wiring harness on the left side of the engine as viewed from the front of the engine whe...

Страница 4: ...olt that secures the small bracket for the Crank Angle Sensor cable Remove the bracket and reinstall the 10mm head ed bolt Referring to figure 3 1 remove the slot bracket and pillow block by removing...

Страница 5: ...ocket wrench deep 14mm here and hold the rear hex head with a 14mm box wrench Remove the nut item B in figure 3 1 VERY IMPORTANT MAKE SURE THAT THE DRIVER S SIDE IDLER PULLEY IS FREE TO SPIN THE PINCH...

Страница 6: ...vacuum pipe to the engine compartment you will need a long narrow rod or screwdriver shaft approxi mately 24 long On the driver side of the engine compartment you will find a rubber grommet where the...

Страница 7: ...at least 1 2 of thread exposed on the bolt Remove the heat shield from the exhaust mani fold Make sure to spray the small bolts with WD 40 or such and let them soak for a bit to make sure that they d...

Страница 8: ...amped throttle cable bracket from your kit and thread the new bolt through the throttle cable bracket hole through the spacer through the supercharger boss and through the flat steel lower bracket Sec...

Страница 9: ...k tower Install the rubber grommet that you earlier removed from the stock Mazda air filter box into the 3 4 hole in the base of the new Air Filter Insert the grommet from the backside so that the gro...

Страница 10: ...grommet in the back of the air cleaner base 7 8 Find the internal restrictor taken out of your PCV hose in step 1 4 or in the hose bag Locate the 3 8 internal diameter hose from your kit and press th...

Страница 11: ...belt If you are careful a screwdriver can be placed in the cast iron Bracket s vertical slot to lever the pulley downward This will help you get the proper tension on the belt You should have less th...

Страница 12: ...e the supercharger assembly slightly forward or rear ward to correctly align the drive pulleys The slots in the supercharger mounting bracket will allow you to find the perfect alignment for the belt...

Страница 13: ...d engine will greatly increase your engine wear 9 9 Oil changes we suggest you use synthetic oil such as Mobil 1 and change it regularly 5000 miles maximum If you use a mineral oil change it every 250...

Страница 14: ...re presented as tuning hints for a better all around car When it comes time to put in a new clutch we recommend the Jackson Racing Stage 1 clutch kit While your new super charger and the standard Mazd...

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