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Leak Testing: 

 
 

1.  GENERAL: 

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness 
check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure 
unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the 
smell of gas is detected. 

 

2.  BEFORE TESTING: 

 

a)  Make sure that all packing materials are removed from the grill and cart. 
b)  Do not smoke while leak testing. 
c)  Never leak test with an open flame. 
d)  Make a soap solution with one part liquid detergent and one part water. Prepare a spray bottle, brush, or rag 

to apply the solution to the connections. For the initial leak test, make sure the propane cylinder is full. 

e)  Grill must be leak tested outdoors in well-ventilated area, away from ignition sources such as gas fired or 

electrical appliances, and flammable materials. 
 

3.  TESTING PROCEDURES: 

 

a) 

Make sure all control knobs are in the “OFF” position.   

b)  Make sure the regulator is connected to the propane cylinder tightly. (Natural gas hose must be screwed into 

grill tightly, and inserted fully into the quick release connection). 

c)  Completely open propane cylinder valve/natural gas shutoff, by turning counter clockwise. If you hear a 

“POP” 

sound, turn gas off IMMEDIATELY, it indicates a heavy leak at the connection. Call your gas dealer or fire 
department. 

d)  Check every connection from the propane cylinder or natural gas quick release, up to and including the 

connection to the manifold pipe assembly (the pipe that goes to the burner) by brushing or spraying the soapy 
solution on the connections. (see Figure 10) 

e)  If soap bubbles appear, there is a leak. Turn off propane cylinder valve or natural gas quick release 

IMMEDIATELY and retighten connections, Open valve again, and recheck.   

f)  Always close the propane cylinder valve or natural gas shutoff after leak test by turning clockwise. 
g)  Only original manufacturer equipment parts should be used on this grill.   

Substitution can void the warranty.   

h)  Do not use the grill until all connections 

have been checked and do not leak. 
 
 
 
 
 
 
 
 
 
 

4.  LEAK TEST SAFETY TIPS: 

a)  Always check for leaks after every   

Propane cylinder change. 

b)  Always check for leaks at every connection 

before use.(Including natural gas quick   
release hook up) 

c)  If any grease or hot items fall on the valve, 

regulator, hose, or any part that conveys gas, 
shut the gas off immediately, check the   
cause and rectify it. Then, perform a   
complete leak test before reusing the grill.   

 

Jackson Grills help line: 1-888-287-3333.

 

Содержание JLS400 Lux

Страница 1: ...www jacksongrills com FOR OUTDOOR USE ONLY WARNING If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from appliance and immediately call your gas supplier fire department WARNING 1 Do not store or use gasoline or other flammable liquids in the vicinity of this appliance 2 Do not store disconnected propane tanks in the vicinity of ...

Страница 2: ... 5 Tools Required for Assembly 6 Assembling Preparing your Grill 6 7 Propane Gas Connection 8 9 Natural Gas Connection 9 Leak Testing 10 Installer Final Checklist 11 Gas Conversion Kits 11 Lighting Instructions 12 Grilling and Rotisserie Cooking 13 14 Cleaning Maintenance 15 17 Storing your Grill 17 Trouble Shooting 18 Exploded Parts View 19 Parts List 20 Warranty 21 ...

Страница 3: ...nd causing a possible hazard please ensure that the propane cylinder is at a lower level than the regulator valve regulator when in use 11 Keep grill area clear and free from combustibles and gasoline or other flammable vapors and liquids 12 Do not alter this grill in any manner 13 Do not touch any metal surfaces on this grill until it has completely cooled to avoid burns unless wearing protective...

Страница 4: ...bled However there are still some items that must be unpacked and placed in the correct position in your barbecue For assembly instructions please refer to the next Section Assembling Preparing Your Grill PARTS CHECKLIST 1 x Main Firebox Pedestal 1 x LED Flex Light 4 x AAA Batteries for Ignition Light 2 x Flame Diffusers 2 x Cook Grids 1 x Warming Rack 1 x Full Length Cover 1 x Grease Cup 1 x Set ...

Страница 5: ...ave any questions please call us anytime at the number below Please have your model and serial number at hand Grill Model JLS400 LP Serial Number ________________ write your serial number here for future reference OWNER REGISTRATION Please take the time to fill out and return a Warranty Registration Card This can be done on line at www jacksongrills com or simply fill in the form below and mail or...

Страница 6: ...ds Installation 1 Remove the flame diffusers from the packaging Please ensure that all protective plastic has been removed 2 Install the diffusers directly above each burners by slotting them into the ledges on the front and rear of the firebox Fig 1 3 Please ensure that the diffusers sit down correctly in the slots provided to optimize diffuser option 4 Once the flame diffusers have been installe...

Страница 7: ...lance on the rotisserie rod in the desired location 5 Place the rotisserie rod into the motor Slide the rotisserie rod bushing over the opposite end of the rod and drop into the cut out provided in the inner hood side Tighten the thumb screw provided with the rotisserie rod bushing Fig 4 LED Light 1 Open the folding access panel under the light pedestal and install 3 AAA batteries supplied 2 Place...

Страница 8: ...zardous and must be professionally inspected before use 8 Cylinders must be equipped with QCC Type 1 Quick Closing Coupling outlet compatible with the regulator supplied 9 Propane Cylinders must be equipped with a safety relief valve 10 UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Only use cylinders equipped with this type of valv...

Страница 9: ... the propane cylinder valve Natural Gas Connection Fuel Source The following instructions are for a Natural Gas Equipped grill ONLY NG Hose Use only the natural gas hose supplied with your Propane grill Install the Natural Gas Hose supplied onto the nipple in at the RH wall of the grill cart The nipple is located on the bottom of the fuel regulator and it is a flare nut type connection DO NOT USE ...

Страница 10: ...on c Completely open propane cylinder valve natural gas shutoff by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY it indicates a heavy leak at the connection Call your gas dealer or fire department d Check every connection from the propane cylinder or natural gas quick release up to and including the connection to the manifold pipe assembly the pipe that goes to the bur...

Страница 11: ...NOT exceed 7 WC Check that the Main Burners are sitting properly on orifices Confirm that the Knobs turn freely For propane grills the original equipment Jackson propane regulator and hose is used pre set for 11 0 water column Grill connections valves plus fuel sources pressure and leak tested per instructions in this manual Grill test fired and all functions working and in good order User informe...

Страница 12: ... into grill for lighting purposes f Push and turn the main burner knob to the HI position then release g Light burner by match Make sure the burner lights and stays lit h If necessary call your dealer or the Jackson service line for assistance with repairing your ignition system 4 Flame Characteristics a Check for proper burner flame characteristics Each burner is adjusted prior to shipment howeve...

Страница 13: ...not in use Always turn off the propane cylinder completely and detach from the grill before moving FOOD SAFETY Always adhere to the following tips to enjoy a safe and healthy outdoor grilling Always use hot soapy water to wash hands surfaces utensils after processing raw meat Always separate the raw meats from done foods to avoid cross contamination Always use clean utensils to handle the food Alw...

Страница 14: ...itted into the motor 4 Tips for ROTISSERIE cooking a When using the rotisserie the meat should be centered on the spit rod after which it must be balanced To balance the meat first rotate the cut so that heaviest side is facing downwards Next position the counter balance so that it faces upwards Secure in place by tightening the counter balance wing nut Check the rotisserie function to ensure that...

Страница 15: ...lightly with very fine emery cloth or 800 grit sandpaper in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake onto the surface giving the appearance of rust Use a cleaning pad such as ScotchBrite along with a stainless steel cleaner to remove these stains Rub in the direction of the stainless grain Final finish with a stainless steel polish usin...

Страница 16: ... burn up later Never immerse ANY hot parts in water For final cleaning the cooking surface can be washed with hot soapy water utilizing a Scotch Brite scouring pad for stubborn deposits 4 Exterior Surface Cleaning Use mild dish soap and hot water to clean the outside of the grill Do not use any abrasive cleaners scouring pads strong degreasers etc on the exterior of this grill this will scratch th...

Страница 17: ...brush Make sure all of the burner port holes are free of obstruction by using a large paperclip to poke the holes out This is extremely important to prolong the lifespan of the stainless steel burner 7 Flame diffuser maintenance Remove residue and larger pieces of food using a brush scraper and or cleaning pad after each use If desired cleaners can be used for the final cleaning then rinse with cl...

Страница 18: ...ice Re install burner correctly so that the orifice is centered in the burner s inlet Gas flow is intermittent Clean clear burners and main orifices No Spark at rear burner Dead battery in rear burner igniter switch Replace battery by unscrewing switch cap Inadequate Heat Incorrect burner orifice size Replace orifices and or set shutter to match gas type LP or Nat Gas No Spark at rear burner Air S...

Страница 19: ...19 Exploded View JLS400 LP 56 ...

Страница 20: ...14 2 13 Rotisserie Burner JB 16 41 Grease Pan Plug n a 14 Rotisserie Collector JH 26 42 Grease Pan Handle JC 60 15 Firebox Call Dealer 43 Grease Pan JH 45 16 Grease Pan Rail JH 51 2 44 Grease Cup JH 83 17A Manifold Assembly Propane JF 69 45 Pedestal Rear Panel JC 54 17A Manifold Assembly Nat Gas JF 75 46 Pedestal Heat Shield JC 67 18 Control Panel JH 62 47 RH Side Panel Cart JC 52 19 Instruction P...

Страница 21: ...s corrosion or discoloring by heat all stainless steel will discolor and abrasive or chemical damage resulting from use of harsh cleaners Should deterioration occur to the point of non performance within the duration of the warranted coverage a replacement will be provided in the first year only This warranty extends to the repair or replacement of warranted parts that are defective in materials o...

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