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Plasma 70 S

Operating Manual

Page 4

3. Brief description

The  Plasma  Cutting  Unit  70  S has  been  developed  using  the  robust  thyristor-control
technology.
It excells in multipurpose application for manual cutting operations.

Its operating priciple is characterized by the following:

Infinitely variable cutting current  from  25 - 70 A.

Optimum  tuning  of  the  cutting  current  in  accordance  with  cutting  speed,  thickness  and
specific properties of the material.

Accurate  control  of  cutting  current.

Once  the  cutting  current  has  been  set  it  remains

constant  independant  to  fluctuations  in  line  voltage,  plasma  arc  length  and  material
thickness, which means good reproducibility of the cutting current values.

Compressed air serving as plasma gas and cooling medium for the plasma torch.

A  filter  pressure  reducer  comined  with  a  semiautomatic  water  separator  are  standard
equipment  of  this  unit.  The  water  trap  automatically  empties  itself  when  the  air  system
lacks of pressure.
The filtered, pressure-controlled air expands in the plasma torch and serves, for one thing,
as plasma gas and, for another, as a cooling medium for the torch body which is exposed
to high thermic load.

The  central  socket  to  connect  the  plasma  torch

permits  quick  interchanging  of  the

plasma torches intended for either high or low cutting current load.

HF-ignited  pilot  arc.

A  pilot  arc  which  is  initiated  by  a  high-frequency  spark  starter

ensures reliable ignition of the cutting arc even on lacquered workpieces. In addition, this

appliance is suited for automatic cutting processes.

Automatic cutting process

via control board

.

Safety  cut-out.

In  the  event  of  a  pilot-arc  failure,  the  current  source  switches  off  after

approx. 2 seconds to protect the operator from a  build-up of no-load voltage.

Содержание Plasma 70 S

Страница 1: ...Plasma Cutting System Plasma 70 S...

Страница 2: ...ent work with the Plasma 70 S cutting unit Please read the instructions carefully prior to initial operation of the unit The information contained in this manual should be made available to all operat...

Страница 3: ...e corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting System Type of unit Plasma 70 S Relevant EMC recommendation 89 336 EEC EC recommendations modified by recomm...

Страница 4: ...8 7 Preparations for cutting 9 8 Cutting 10 9 Service and Maintenance 11 10 Trouble Shooting 11 11 Description of board 13 12 Spare Parts 14 13 Circuit diagram 18 Pictures Picture 5 1 Control Elements...

Страница 5: ...l from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up is...

Страница 6: ...preferably fitted below the cutting zone should be provided The cutting area of the workpiece has to be cleaned and free of solvants and degreasing agents to prevent the formation of toxic gas The use...

Страница 7: ...e 449 50939 K ln Furthermore we point out that in some operative ranges where despite the observance of radiation limits this cutting unit can cause electromagnetic interferences which are the respon...

Страница 8: ...lter pressure reducer comined with a semiautomatic water separator are standard equipment of this unit The water trap automatically empties itself when the air system lacks of pressure The filtered pr...

Страница 9: ...A 100 V Max cutting thickness quality cut 20 mm severance cut 25 mm System of protection IP 22 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 530 x 610 x 810 Weight 95kg Compresse...

Страница 10: ...Plasma 70 S Operating Manual Page 6 5 Control Elements Picture 5 1 Control Elements...

Страница 11: ...dicates the working pressure of compressed air downstream the filter pressure reducer If despite the availability of adequate supply pressure the specified working pressure cannot be reached heavily c...

Страница 12: ...the unit Take care that there is always an adequate supply of compressed air of the specified pressure Moreover the air should be free of oil or water If the system is firmly connected to a compressed...

Страница 13: ...re will overload and destroy the plasma nozzle cutting current 20 60 A 50 70 A plasma nozzle 1 0 1 2 1 2 1 4 When replacing a worn part check for tight fit The plasma nozzle and the electrode are wear...

Страница 14: ...a point to keep the right cutting speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Optimum...

Страница 15: ...eck mains fuse if required increase fuse protection mains control lamp is mains cable interruption check mains cable not lit fuse F1 front side defective change fuse F1 T 2 A 250 V defective fuse F2 o...

Страница 16: ...able not connected or without contact to workpiece due to impurities paint ect clamp earth cable to workpiece or improve contact torch fault indicator is lit see chapter Control elements defective tor...

Страница 17: ...air pressure o k 3 temperature o k 4 cutting current flows 5 arc voltage o k 6 torch trigger on 7 reduction of cutting current on trimming potentiometer T1 gas preflow T2 gas post flow fixed pilot ti...

Страница 18: ...Operating Manual 12 Spare Parts Picture 12 1 Frontview...

Страница 19: ...Operating Manual Picture 12 2 View from the side...

Страница 20: ...x 2 5 sq mm 5 m 32A 704 025 021 strain relief screw fitting PG 16 420 016 004 19 fan A4E 300 230 V incl capacitor assembly parts 450 300 006 capacitor 1 F fan 453 450 002 fan control board VR 1 24 V...

Страница 21: ...19 insulating bush 2 piece D 8 5 mm current connection 711 310 009 35 drive board PL1 AN 600 024 004 drive board repair service 600 024 004A 36 current control board PLCont 1 incl current transformer...

Страница 22: ...choke PLD 1 HF blocking choke PLD 10 current transformer HF filter current former L4 trans current control board current flow torch trigger voltage control board driving board A2 flat strip A1 A3 G1...

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