U.S.A.
Jabsco
Cape Ann Industrial Park
Gloucester, MA 01930
Tel:
978.281.0440
Fax: 978.283.2619
UNITED KINGDOM
Jabsco
Bingley Road, Hoddesdon
Hertfordsire EN11 OBU
Tel:
+44 (0) 1992 450145
Fax: +44 (0) 1992 467132
CANADA
Fluid Products Canada
55 Royal Road
Guelph, Ontario N1H 1T1
Tel:
(519) 821.1900
Fax: (519) 821.2569
JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel:
045.475.8906
Fax: 045.475.8908
GERMANY
Jabsco GmbH
Oststrasse 28
22840 Norderstedt
Tel:
+49-40-53 43 73 -0
Fax: +49-40-53 53 73 -11
THE PRODUCTS DESCRIBED HEREIN ARE SUBJECT TO THE
JABSCO ONE YEAR LIMITED WARRANTY, WHICH IS AVAILABLE
FOR YOUR INSPECTION UPON REQUEST.
© Copyright 2004, ITT Industries
Printed in U.S.A.
All Rights Reserved
Form: 43000-0532
Rev. 04/2004
17
15
21
7
2
8
9
8
10
21
20
21
21
1
13
11
Key
Part No.
Description
Qty
1
30202-0000
Motor Kit 12 Vdc
1
1
30201-0010
Motor Kit 24 Vdc
1
2
35487-0000
Motor Mount
1
7
30040-0000
Connecting Rod Assembly*
1
8
35688-0000
Diaphragm Plate
2
9
30015-0000
Diaphragm*
1
10
35455-0000
Retainer 1
11
30003-0000
Valve Set (Inlet & Outlet)* ‡
1 Set
12
44114-1000
Base Assembly ‡
1
13
37175-0000
Ports (Inlet & Outlet) Barb ‡
1 Set
14
44127-1000
Pulsation Dampener*
1
15
35686-0000
Bottom Plate ‡
1
20
44990-0058
Vibration Pad Kit
1 Set
21
43990-0060
Hardware Kit
1 Set
43990-0063
Service Kit*
* Indicates parts contained in Service Kit
‡ Indicates parts supplied with Base Assembly
EXPLODED VIEW
TROUBLESHOOTING
Problems
Causas
Loss of suction to pump
• Air leak in suction line
• Bilge pickup not submerged
• Intake hose kinked or plugged
• Fouled intake or discharge valve
• Ruptured diaphragm
Rough or noisy operation
• Intake or discharge hose
kinked or plugged
• Pump not mounted firmly
• Loosened eccentric set screw
or worn connecting rod assembly
• Ruptured or collapsed
pulsation dampener.
VALVE REPLACEMENT
1. Turn off power to pump. Remove four motor mount tie down bolts.
2. Expose valves by lifting motor mount and the attached
diaphragm assembly from pump base.
3. Remove valve retaining plate. Remove and clear or replace valves.
4. Install valves, making sure rubber flapper is UP on intake and
DOWN on discharge. Replace valve retaining plate.
5. Replace motor-mount-diaphragm assembly and fasten evenly
to base with the four tie down bolts.
DIAPHRAGM AND CONNECTING ROD
REPLACEMENT
1. Turn off power to pump. Remove four motor mount tie down boIts.
2. Lift motor mount and the attached diaphragm assembly from
pump base.
3. Remove two diaphragm retainer screws and the diaphragm retainer.
4. Pull connecting rod assembly and diaphragm from motor
mount, then, unscrew bolt to separate diaphragm plates.
5. Loosely reassemble new diaphragm, diaphragm plates, wash-
er and diaphragm boft onto new connecting rod assembly.
6. Slide connecting rod on shaft. Ensure that eccentric is firmly
seated on motor shaft and set screw firmly against flat side of shaft.
7. Tighten connecting rod bolt while maintaining alignment of rod
bearing eccentric. NOTICE. Avoid misalignment or twisting of
rod on eccentric shaft or excessive bearing wear will result.
PULSATION DAMPENER REPLACEMENT
1. Disconnect power leads from pump and remove from mount.
2. Remove nine bottom plate screws and the bottom plate. Pull
out and replace pulsation dampener
3. Replace bottom plate and screws. Tighten evenly to ensure an
air and water seal.
4. Reinstall pump and reconnect power leads.
MARINE SWITCH PANELS
O
N
O
F
F
BILGE PUMP
44960-0000
Lighted Switch
w/Boot SPST
O
N
O
F
F
BILGE PUMP
44960-0001
Unlighted
SPST