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Problem

Probable Cause

Actions to be taken

Liquid leakage from exhaust port 

(silencer)

The diaphragm is damaged

Disassemble and check the pump and replace the 

diaphragm.

The fastening nuts for the center disk are loose

Disassemble and check the pump. Tighten the nuts.

The center disk O-rings are damaged or missing

Disassemble and check the pump. Replace the O-rings 

if necessary.

Excessive airline moisture or oil lubrication

Check and repair the compressor. Fit or empty an 

airline moisture drainer. Reduce or remove the oil 

lubrication.

Air is mixed into the liquid

The diaphragm is perforated cut or torn

Disassemble and check the pump check and replace the 

diaphragms as necessary.

The center disk fastening nuts are loose

Disassemble and check the pump. Tighten the nuts.

The diaphragm is not seated correctly within the 

chambers or the O-ring is missing

Check the positioning of the diaphragm is correct, and 

check the diaphragm is not deformed due to under 

torque of the chamber bolts. Check the O-ring is not 

missing or damaged and replace as necessary. Re-

Torque the chamber bolts t the correct value. 

Air leak on (inlet) suction side

Check that inlet hose or hose fittings are not loose 

or broken and the pump manifold torque values are 

correct. Check the Inlet manifold O-rings are not 

damaged or missing. 

Irregular noise

The supply air pressure is too high

Lower the supply air pressure to the pump. (Check the 

compressor and the configuration of air piping.)

Chattering occurs

Adjust the supply air pressure and discharge pressure. 

Reduce inlet flow valve to adjusting liquid pressure and 

volume.

The pump is clogged with sludge with particles of larger 

than the permissible diameter

Disassemble the casing, check and clean.

Exhaust (muffler) is missing or broken

Inspect replace or fit a new muffler.

Maintenance

Troubleshooting

Содержание TC-X400A M Series

Страница 1: ...follow the instructions contained within this manual before pump installation and operation D529UIE 02 TC X400A M TC X400S M TC X400F M TC X400G M TC X400V M TC X500A M TC X500S M TC X500F M TC X500G...

Страница 2: ...tance properties While pump is in operation do not cover the liquid inlet port with your hand or any another part of your body If the pump has remained unused for a long period or if you have any kind...

Страница 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Страница 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Страница 5: ...roper containers storage conditions etc Install the piping and exhaust port of this pump away from areas frequented by human and animal traffic if there is a risk that transferring liquids may affect...

Страница 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Страница 7: ...ure 2 0 60 32 140 Dimensions Table 2 A Weighted sound pressure level 3 90dB 91dB A Weighted sound power level 4 100dB 102dB Model TC X500 M A A J S S J F F J A N A A S N S A F N F A AT ATJ ST STJ FT F...

Страница 8: ...method of A weighted sound power level is based on ISO 3744 Pump Operation Manual 1 Service Book 1 How to use the Service Book 1 Parts list 1 Pump 1 2 Accessories included with the pump Airline ball v...

Страница 9: ...400FV 400FT 400FH 400FS Pump Wetted Parts S45C Diaphragm CR NBR EPDM FKM PTFE TPEE TPO Ball Valve CR NBR EPDM FKM PTFE NBR EPDM Valve Seat CR NBR EPDM FKM PTFE NBR EPDM Center Disk SS400 Weight F F N...

Страница 10: ...PTFE Center Disk PPG PVDF Weight 28 5 kg 62 8 lbs 34 5 kg 76 1 lbs Out Manifold Ground Connection Point Airline Ball Valve Supply Air Port Out Chamber In Manifold Base Out Manifold Exhaust Port Silenc...

Страница 11: ...T 500GH 500GS 500VE 500VV 500VT 500VH 500VS Pump Wetted Parts PPG PVDF Diaphragm CR NBR EPDM FKM PTFE TPEE TPO EPDM FKM PTFE TPEE TPO Ball Valve CR NBR EPDM FKM PTFE NBR EPDM EPDM FKM PTFE NBR EPDM Va...

Страница 12: ...NBR EPDM FKM PTFE NBR EPDM CR NBR EPDM FKM PTFE NBR EPDM Valve Seat CR NBR EPDM FKM PTFE NBR EPDM CR NBR EPDM FKM PTFE NBR EPDM Center Disk A5056 SUS316 Weight A A N 65 0 kg 143 3 lbs A J A A 69 0 kg...

Страница 13: ...74 152 5 98 51 2 01 250 9 84 15 0 59 400F 400F N 400A J 400A A 601 23 66 424 16 69 293 11 54 300 11 81 23 0 91 77 3 03 453 17 83 206 8 11 153 6 02 110 4 33 95 3 74 200 7 87 152 5 98 250 9 84 7 0 28 E...

Страница 14: ...29 57 458 18 03 326 12 83 372 14 65 33 1 30 91 3 58 582 22 91 254 10 00 288 11 34 153 6 02 119 4 69 95 3 74 325 12 80 250 9 84 380 14 96 13 0 51 Equivalent to JIS Flange 10K50A Equivalent to ANSI Fla...

Страница 15: ...91 560 22 05 416 16 38 449 17 68 33 1 30 125 4 92 694 27 32 364 14 33 153 6 02 137 5 39 95 3 74 300 11 81 137 5 39 380 14 96 33 1 30 Rc3 4 NPT3 4 Rc3 4 NPT3 4 Equivalent to JIS Flange 10K80A Equivalen...

Страница 16: ...ume Discharge volume 400G M 400V M Discharge pressure Discharge volume 400GT M 400VT M Discharge pressure Discharge volume 500A M 500S M 500F M 500G M 500V M Discharge pressure Discharge pressure Disc...

Страница 17: ...to the below measurement instruments and testing procedure Liquid pumped Fresh water Temperature Ambient Condition of suction Flat suction 0 meter 0 ft head Measurement equipment and piping layout dia...

Страница 18: ...6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not in operation All other Diaphragms 0 1MPa 14 psi height 10 m 32 8ft The above values are when transferring fresh water under ambient te...

Страница 19: ...l NEVER try to move the pump by pulling the hoses connected to the pump Either the hose or the pump may be damaged Before starting the pump make sure that all the bolts are securely tightened re torqu...

Страница 20: ...that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout protective measures for example place th...

Страница 21: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Страница 22: ...may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions the permissible s...

Страница 23: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Страница 24: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Страница 25: ...the air piping is correct The supplied air volume is too low Increase the supplied air volume to the pump Check the compressor size fittings air piping inner diameter and air regulators are of suffici...

Страница 26: ...n of the air piping is correct Cavitation occurs Adjust the correlation between supply air pressure inlet and discharge flow or pressure or shorten the suction lift length Chattering occurs ball valve...

Страница 27: ...within the chambers or the O ring is missing Check the positioning of the diaphragm is correct and check the diaphragm is not deformed due to under torque of the chamber bolts Check the O ring is not...

Страница 28: ...misapplied diaphragm Make sure to match chemical to diaphragm material Temperature damage too hot too cold Use a diaphragm material better suited to high low temperature applications Over Torque Make...

Страница 29: ...28 memo...

Страница 30: ...SUS PVDF TC X250ModelB AL SUS FE PVDF CFPP TC X400Model AL SUS FE PVDF CFPP TC X500ModelC AL SUS FE PVDF CFPP TC X800ModelC AL SUS FE A With CFPP Air Motor B With CFPP or Metallic Air Motor C Except T...

Страница 31: ...nd Automatic Air Operated Pulsation Dampeners CF X Series and Pump Accessories listed KGD30 09 comply with the requirements of directive and all applicable standards Applicable EU Directive 2006 42 EC...

Страница 32: ...2021 11...

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