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Operation and Maintenance Instructions
Envicooler

2001-03-09

Page 5

Air handling with the focus on LCC

1.3.3 Compressor Protection

If the safety circuit alarm trips the compressor will stop and a red LED will light up. A 
flow monitor supervises the water flow in the cooling medium circuit. On insufficient 
flow the monitor stops the compressors and initiates an alarm across a stepping 
switch. The flow monitor alarm can be reset by setting the selector switch S1 in the 0 
position. The safety circuit alarm will trip if any of the following four conditions arises:

High pressure in the system, HP

Low pressure in the system, LP

Tripped protective motor switch Q

Tripped thermocouple in the compressor

The group alarm safety circuit has output terminal blocks. If the safety circuit alarm 
trips repeatedly, get in touch with an authorised refrigeration service company.

1.3.4 Technical Description

The compressor power cubicle of the EVC unit contains the following:

Main switch

Protective motor switch

Contactors

Auxiliary relays

Controller

Selector switch

Flow monitor

The cubicle is mounted inside the EVC unit and has been internally prewired and  
tested at the factory.

L1 L2 L3 N PE

Power supply

3*x 400 V + N 50 Hz

Size

Rec. fuse

Rec. cable section

EVC-1610

EVC-2410

EVC-3110

EVC-4020

EVC-4820

EVC-6220

EVC-7830

EVC-9330

20 AT

25 AT

35 AT

50 AT

50 AT

63 AT

80 AT

100 AT

4 mm

2

6 mm

2

10 mm

2

16 mm

2

16 mm

2

25 mm

2

35 mm

2

50 mm

2

Envicooler

251 252

External start  signal   

Potential-free, NO

253 254

Group alarm

Potential-free, NO

C1     C2   C3 

C4

((

!

))

SET

AL

prg

o

C

X

C

440C

Dixell

1 2

Set point

To show the set point: press the SET key. 
To change the set point: press the SE T key for 
at least 2 sec. Alter the setting by pressing the 
arrow up or arrow down key. Then press the 
SET key to save your setting.

Running period – compressors

Press and hold the clock button  
for at least 3 sec. Shows the run-
ning period of each com pressor.

Flow m onitor alarm

If a buzzer sounds and a 
red LED is lit, the flow
m onitor  alarm   has 
tripped.

In-operatio n indication

A red LED indicates that 
the com pressors are 
running.

Input cables

EVC Selector  sw itch

O

= EVC switched off         

I

= EVC start m ode

To reset the flow 
m onitor alarm

Press the switch to 

O

then press it to 

I

again.

Safety circuit alarm

If a red LED is lit, the safety circuit of 
the relevant com pressor has tripped.

To reset the safety circuit

Press the reset button on the high 
pressure switch or low pressure 
switch. Reset the protective m otor 
switch

.

I    O

255 256

In-operation indication    

C1, C2, C3

Potential-free, NO

257 258 259 260

LJ 990520

*) If the order of phases is wrong, the machine will run unusually loud.

Содержание Envicooler

Страница 1: ...Air handling with the focus on LCC Cooling Unit for Producing Chilled Water Envicooler Operation and Maintenance Instructions ...

Страница 2: ... 350 43 VÄXJÖ Sweden Street address Sjöuddevägen 7 Phone 46 0 470 75 88 00 Telefax 46 0 470 75 88 77 Seller Service Post address Post address Telephone Telephone Other System Data Type of unit Order number Year manufactured Supply voltage Refrigerant SAQ approved HP Hydrostatic test ...

Страница 3: ...____ 7 3 1 Regulations for Commissioning________________________________________ 7 3 2 Checklist ___________________________________________________________ 8 4 Maintenance Instructions and Procedures __________________________________ 9 4 1 General ____________________________________________________________ 9 4 2 Requirements by Authorities according to the Refrigerant Act ______________ 9 4 3 P...

Страница 4: ...id to gas The cold suction gas that now has absorbed heat from the cooled space medium is sucked back into the compressor where it is compressed and heats up In all fully hermetic compressors the suction gas is also used to cool the electric mo tor that drives the compressor The refrigerant now contains heat from the component being chilled heat from the compressor motor and heat generated by comp...

Страница 5: ...50 Hz Size Rec fuse Rec cable section EVC 1610 EVC 2410 EVC 3110 EVC 4020 EVC 4820 EVC 6220 EVC 7830 EVC 9330 20 AT 25 AT 35 AT 50 AT 50 AT 63 AT 80 AT 100 AT 4 mm2 6 mm2 10 mm2 16 mm2 16 mm2 25 mm2 35 mm2 50 mm2 Envicooler 251 252 External start signal Potential free NO 253 254 Group alarm Potential free NO C1 C2 C3 C4 SET AL prg oC XC440C Dixell 1 2 Set point To show the set point press the SET ...

Страница 6: ...with these cooling units One piece cooling units charged with 3 kg or less refrigerant are treated in system cal culations as if they didn t contain any refrigerant at all This means that you can add or include any number of one piece cooling units of the type described above in a sys tem without being required to take increased refrigerant volume into consideration 2 2 One piece Units containing ...

Страница 7: ...he system according to an accompanying checklist complete with commissioning record A copy of the Commis sioning Record shall first be signed by the technician who has commissioned the unit then be signed by the seller and after that be sent in to IV Produkt The validity of the product warrantee is conditional on the system having been correctly commissioned No modifications in the machine are per...

Страница 8: ... you ve cancelled any interlock in order to start the pumps restore it 14 Check that the transducer is wired to the to the right measurement point 15 Check that the sensor is at the correct location according to the diagram and that it works properly 16 Check that the protective motor switch and the time relay are correctly set according to the Commissioning Report 17 Now run through all the contr...

Страница 9: ...igned to operate automatically The Commissioning Record indicates the settings at which the system was set when it was commissioned Make sure that the settings on the thermostats controllers pressure switches and other adjustable components have not been altered by someone who lacks knowledge about how the system operates 3 See to it that the machine room or other component locations are kept clea...

Страница 10: ... if required Faulty compressor Determine the fault Replace the compressor The low pressure switch switches out the compressor Too little refrigerant There is a leak in the system Seal the leak and charge with refrigerant No flow or poor flow across the evaporator Check the flow Check the static pressure in the expansion vessel Check the circulation pump Too high glycol content Check the glycol con...

Страница 11: ...and the cooling perform ance of the system is at the same time poor the probable cause is that the system is leaking If you see one or two or just a few bubbles in the sight glass when the ma chine starts up and notice that it operates with reduced output or operates normally does not necessarily mean that the refrigerant volume is too low IF BUBBLES APPEAR IN THE SIGHT GLASS AND THE PERFORMANCE O...

Страница 12: ...mpressor 2 VO Oil heater 3 GP High pressure switch 4 MU Measurement tapping of Schrader valve 5 KD Liquid cooling condenser 6 SG Sight glass 7 FT Drying filter 8 MU Measurement tapping of Schrader valve 9 VS Thermostatic expansion valve with external pressure compensation 10 EV Liquid cooler 11 MU Measurement tapping of Schrader valve 12 GP Low pressure switch ...

Страница 13: ...0 40 40 40 40 40 40 40 Connection diameter dy mm 28 35 35 42 42 54 54 54 Rec cooling medium volume min l 287 431 556 359 432 556 467 556 Heating medium Water temp 31 39 C l s 0 66 0 98 1 28 1 64 1 95 2 56 3 22 3 83 Internal pressure in connection point kPa 35 35 35 35 35 35 35 35 Connection diameter dy mm 28 35 35 42 42 54 54 54 Refrigerant HFC 407C kg circuit 1 1 6 2 6 3 0 1 6 2 6 3 0 1 6 3 0 kg ...

Страница 14: ...Page 14 Operation and Maintenance Instructions Envicooler 2001 03 09 Air handling with the focus on LCC ...

Страница 15: ...Industriventilation Produkt AB Box 3103 SE 350 43 Växjö Sweden Phone 46 0 470 75 88 00 email info ivp skanska se www ivprodukt se Air handling with the focus on LCC 20010309E D ...

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