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PETROL GENERATOR GT SERIES OPERATOR’S 

MANUAL

TRADE SERIES

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, 
local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified 
electrician, electrical inspector, or the local agency having jurisdiction. 
•  In some areas, generators are required to be registered with local utility companies.
•  If the generator is used at a construction site, there may be additional regulations that must be 

observed.

NOTICE

GROUNDING THE GENERATOR

Standard generators are protected by electrical separators. This equipment has a thermic protection 
device and/or a magne to thermic device to protect against a surge of current, overloading and short-
circuiting. In these cases the Generator should under no circumstances be earthed using the terminal 
“PE” or with any other part of the generator. 

If a licensed electrician installs the generator with a connection to your building’s electrical circuit for use 
as a back-up power system, grounding may alternatively be completed through the building’s grounding 
system. Ask your electrician.

If the generator is not grounded through your building’s electricial system, follow the procedure below. 
This precedure can only be carried out by a licensed electrician.

In order to avoid electrical accidents, all connections to the distribution panel must be carried out by 
qualified technicians. Incorrect connections can harm people and damage the generator.

Operating the generator when it’s not properly grounded can result in electrical shock.

Grounding is not required when the generator is used as a portable power source. Below grounding 
method is only needed by a qualified electrician if not connecting through your building’s electrical 
system.

WARNING

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WARNING

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1.  Drive a 3/4" or 1" copper pipe or rod into the 

ground close to the generator. The pipe/rod 
must penetrate moist earth - the depth required 
will be dictated by local soil conditions.

2.  Connect an approved ground clamp to the pipe.
3.  Run a 10 gauge wire from the clamp to the 

generator grounding post located on the rear of 
the generator head.

4.  Do not connect the generator grounding post 

to a water pipe or a ground used by a radio 
system.

15

OPERATING MANUAL

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WARNING

Grounding is not required when the generator is used as a portable power source. 

Below grounding method is only needed by a qualified electrician if not connecting 

through your building’s electrical system.

If the generator is not grounded through your building’s electricial system, follow the 

procedure below. This precedure can only be carried out by a licensed electrician. 

1.  Drive a ¾” or 1” copper pipe or rod into 

the ground close to the generator. The 

pipe/rod must penetrate moist earth – the 

depth required will be dictated by local soil 

conditions.

2.  Connect an approved ground clamp to the 

pipe.

3.  Run a 10 gauge wire from the clamp to the 

generator grounding post located on the 

rear of the generator head.

4.  Do not connect the generator grounding 

post to a water pipe or a ground used by a radio system.

IMPORTANT!

This generator is fitted with a MEN link cable, the neutral is internally bonded to the generator 

earth. When a licensed electrician is installing the generator to a building to be used as backup 

power the MEN must be removed. The MEN link is located is underneath the alternator end cap 
which is labeled to indicate its location. The MEN link cable clearly labeled as “MEN Link”.

EXTENSION CORDS

Extension cords may be used to power devices that are located at a distance from the 

generator. However, use only Australian approved outdoor - rated, grounded extension cords. 

Locate the generator in a convenient place and where possible avoid long extension leads and

possible damage to leads by pedestrian or vehicular traffic.

Extension leads should be heavy duty with at least 1mm, of appropriate current rating and 

in any case not less than 1mm cross-section of conductor and must incorporate an earthing 

conductor to ensure that there is no voltage difference between the generater set and any 

equipment powered by the generater.

The electrical continuity of the ‘earthing’ core should be checked periodically from pin to socket 

to ensure continued electrical safety. Some electrical appliances, e.g. portable drills, are marked 

or ‘double insulated’, in which case there should not be an earthing conductor in

its mains lead (even though it may have a three-pin plug).

!

 

WARNING

Use of under sized extension cords can cause electric shock, fire, or damage to 

connected devices. All extension and appliance cords must be in good condition 

and not worn, bare, frayed, or otherwise damaged.

Use of damaged electric cords can cause electric shock or fire. Note: If an extension 

cord becomes hot to the touch, it is overloaded or damaged and must be replaced.

SABER is NOT responsible for damage or injury resulting from customer use of 

inadequate extension cords.

SELECT A SUITABLE SITE

22

GENERATOR

CHARGING A BATTERY

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WARNING

It’s suggested to wear protective clothing, gloves and eye protection when handling 

and working with lead acid batteries. For operators with pacemakers or similar 

medical devices and conditions, it is recommended not to attempt the following 

procedure. 

DO NOT attempt to charge a lead acid battery in confined areas. Ensure the charging 

process takes place in an area where there is fresh air circulating.

Remove the battery from the car, boat or any other device. The battery MUST be totally isolated 

from any other circuitry. After connection to the battery, RECHECK to ensure the connections 

are as below. 

 

Insert the T-shaped plug to the generator with the opposite end of the cable connected to 

the battery.

 

Connect the positive (+) alligator clip (red) to the positive (+) terminal on the battery.

 

Connect the negative (-) alligator clip (black) to the negative (-) terminal on the battery.

 

Start the generator and allow the generator to warm up.

 

Check the DC reset button is pressed inward (ON position). 

The battery charging process is now underway. To disconnect the battery on charge, STOP THE 

ENGINE and remove the plug from the generator socket and disconnect the cable clamps from 

the battery, in that order. 

Note: The battery charging socket should only be used while the 240V AC outlets are NOT 

being used. If the battery was originally in a low level of charge, the battery will take many 

hours to recharge fully. The time frame will depend on the size of the battery. 

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WARNING

DO NOT leave battery charging unattended. Charging battery for a long period of 

time can damage the battery once the battery is full.

Over-charging or over-heating can damage the battery, the water and acid solution 

can boil and leak out of the battery.

DC OVERLOAD CUT OUT

CAUTION

Exceeding the rated capacity of your generator can result in serious damage to your 

generator and connected apparatus.

 

The DC circuit has a circuit breaker to protect the generator from over loading.

 

If the circuit breaker trips, unplug all electrical apparatus from the generator.

 

Let the overload cut out switch to cool down and remove the load from the DC circuit.

 

Press the DC reset button. 

 

When re-connecting the DC load, reduce the load which previously overloaded the 

generator.

Note: Some batteries, depending on the size, battery condition or level or charge may exceed 

the max current output from the generator and trip the overload DC circuit breaker.

OPERATION

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www.itmtools.com.au

Содержание GT Seris

Страница 1: ...com au Ver 1 0 OPERATOR S MANUAL PETROL GENERATOR GT SERIES Models GT2800 GT3500 GT4000 GT6800 GT8100 TRADE SERIES TO PREVENT SERIOUS INJURY OR DAMAGE TO YOU GENERATOR READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Страница 2: ...t to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the A...

Страница 3: ... Time 50 Load 19 Hours 16 Hours 14 Hours 13 Hours 12 Hours DC Power 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A AC outlets 2 x 15A 2 x 15A 2 x 15A 2 x 15A 2 x 15A Start System Recoil Recoil Electric Electric Electric Pure Sine Wave THD 5 THD 5 THD 5 THD 5 THD 5 Alternator AVR AVR AVR AVR AVR Circuit Breaker Yes Yes Yes Yes Yes Residual Current Device RCD No No No No No Low Oil Sensor Yes Yes Yes ...

Страница 4: ...cal output drops there is sparking flames or smoke coming from the generator or if the receptacles are damaged Never use the generator to power medical support equipment Always remove any tools or other service equipment used during maintenance from the generator before operating Petrol and petrol vapors are extremely flammable and explosive under certain conditions Always refuel the generator out...

Страница 5: ...ate the generator with damaged missing or broken parts Do not modify the generator in any way Modifications can create serious safety hazards and will also void the warranty Never attempt to modify the generator speed setting The generator speed is preset for safe and optimal performance of the generator If speed needs adjusting it must be done by factory authorised personnel Never attempt to conn...

Страница 6: ...sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Wireless Remote Starter 1 if any Spark Plug Socket Wrench 1 Battery Charger 12V 8 3A output 1 Wheel Kit Accessories Box if any Funnel 1 WHEEL KIT ACCESSORIES BOX Open the Wheel Kit Accessories box and verify the contents against the list right If any parts are missing please locate an authorised 1 Washer 2 used 2 Flange Bolt ...

Страница 7: ...ide 3 Install the mounting feet to the frame using the M8 flange bolts included 1 Mounting Foot 2 Flange Bolts M8 1 2 Figure 1 Assemble Mounting Feet to Frame INSTALLING WHEELS TO FRAME 1 Insert axle pin through washer and wheel 2 Install the wheel with axle pin through the axle bracket on the frame The eye of the bolt should be facing toward the inside of the generator 2 1 3 Figure 3 Assemble Whe...

Страница 8: ...ble red boot to the negative post on the battery NEVER touch both battery posts simultaneously NEVER place a metal tool across both battery posts ALWAYS use insulated or nonconducting tools when installing the battery 1 Always make sure to attach the positive battery cable first 1 and then the negative cable second 2 see Figure 4 1 2 Figure 4 Battery Connection Order 1 Positive Battery Cable Red 2...

Страница 9: ...RATION Engine power is reduced the higher you operate above sea level Output will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result due to increased fuel mixture Other issues include hard starting increased fuel consumption and spark plug fouling Always operate...

Страница 10: ...ngine gets warm it is not safe to add petrol to the fuel tank or engine oil to the engine while the engine is running or the engine and muffler are hot CHECKING AND OR ADDING ENGINE OIL Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely...

Страница 11: ...witch The owner of the generator is responsible to ensure the proper oil level is maintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage NOTICE Let engine stabilize and warm up for a few minutes before adding load OPERATION ADDING PETROL TO THE FUEL TANK Required Petrol Only use petrol that meets the following requirements Unleaded pet...

Страница 12: ... s electrical system by isolating your generator from your utility company s power lines Connects your generator to a critical subset of your building s circuits that are needed for emergency power needs A transfer switch must be installed in order to isolate your generator from the utility power grid If your generator is NOT properly isolated from the utility system serious hazards will arise Whe...

Страница 13: ...g is not required when the generator is used as a portable power source Below grounding method is only needed by a qualified electrician if not connecting through your building s electrical system WARNING WARNING 1 Drive a 3 4 or 1 copper pipe or rod into the ground close to the generator The pipe rod must penetrate moist earth the depth required will be dictated by local soil conditions 2 Connect...

Страница 14: ...te its location The MEN link cable clearly labeled as MEN Link Extension cords may be used to power devices that are located at a distance from the generator However use only Australian approved outdoor rated grounded extension cords Locate the generator in a convenient place and where possible avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic Extension lea...

Страница 15: ...rs freezers air conditioners or small hand tools one at a time 2 Let each motor stabilize before connecting the next device 3 Connect any lights you are planning on powering 4 Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a voltage surge protector then plug the surge protector into the generator 12V DC CONNECTIO...

Страница 16: ...d disconnect the cable clamps from the battery in that order Note The battery charging socket should only be used while the 240V AC outlets are NOT being used If the battery was originally in a low level of charge the battery will take many hours to recharge fully The time frame will depend on the size of the battery It s suggested to wear protective clothing gloves and eye protection when handlin...

Страница 17: ...wattage can be approximated to be three to five times the running wattage Estimates for the running wattage requirements for common devices are listed in the table below Guidance for starting wattages is provided in the table s footnotes To size your generator correctly you need to use Watts here are some useful calculations Watts Volts x Amps Example 240 Volts x 5 Amps 1200 Watts a Hard starting ...

Страница 18: ...paired by a qualified electrician 3 RESET THE RCBO by simply switching the RCBO toggle to ON position 4 The unit is now ready for operation No electrical device should be operated or plugged in prior to checking for physical damage and testing of the RCBO Fill oil to the bottom lip of the dipstick GENERATOR ING may es and may e powering e powering manufacturer to arting wattage mon devices are Vol...

Страница 19: ...travelled from the tank to the motor 2 Once you hear the engine operating release the key to allow the position to move from START to ON position 3 Move the choke lever back to RUN position USING RECOIL START 1 Using recoil start to start the engine Turn the engine switch to the ON position Pull the starter grip lightly until you feel the resistance then pull the starter cord out briskly and rapid...

Страница 20: ...stor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark arrestor screen shows signs of wear rips tears or large openings in the screen replace the spark arrestor screen NOTE Only use Westinghouse spark arrestors as replacements 6 If screen is not torn then clean using a wire brush commercial solvent or compressed air Remove any dirt and debris that may have collected o...

Страница 21: ...CE Always maintain proper engine oil level Failure to maintain proper engine oil level could result in severe damage to the engine and or shorten the life of the engine Always use the specified engine oil Failure to use the specified engine oil can cause accelerated wear and or shorten the life of the engine Engine oil level should be checked before every use 1 Always operate or maintain the gener...

Страница 22: ...r element during cleaning or drying Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL Always operate or maintain the generator on a flat surface Stop the engine Let engine sit and cool for several minutes allow crankcase pressure to equalize Place oil pan or suitable contain...

Страница 23: ...se Part Number 180526 MAINTENANCE SPARK PLUG GAP Cleaning the Air Filter Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground or into ground water or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous material...

Страница 24: ...arging port on the generator control panel Plug the charger into a 110 120 volt AC outlet CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold 1 Remove the rocker arm cover and carefully remove the gasket If the gasket is torn or damaged it must be replaced 2 Remove the spark plug so the engine can be rotated more easily 3 Rotate the engi...

Страница 25: ...ere coil handle to allow the engine to turn over several times This will distribute the oil and protect the cylinder wall from corroding during storage 9 Replace the spark plug see Spark Plug Maintenance on page 23 10 Move the generator to a clean dry place for storage 6 Install the new battery into the generator frame Battery must meet specifications in table below to work properly 7 Connect the ...

Страница 26: ...essary 7 Spark plug boot is not fully engaged with the spark plug tip 7 Firmly push down on the spark plug boot to ensure the boot is fully engaged 8 Spark plug is faulty 8 Remove and check the spark plug Replace if faulty 9 Dirty plugged spark arrestor 9 Check and clean the spark arrestor 10 Stale fuel 10 Drain fuel and replace with fresh fuel 11 If trying 1 11 above does not solve the problem th...

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