Table of Contents
U
L-Series Diesel
Foreword
1
I.
Introduction
Application Notes
2
Maintenance Schedule
3
General Family Information
4
II. Engine Component Description
Injection Pumps, Timing
5-8
Valve Train
9
Camshaft
10
Crank, Block, Pistons, Rods
11-14
Head Gasket
15
Cylinder Head
16
Lubrication
17-18
Cooling
19
III. Engine Servicing Procedures
Spill Port Timing
20
Valve Adjustment
21
Injector Service
22-24
Injector Pop-Off Test
25
Injector Leak Test
26
Glow plug Inspection
26
Hot plug Replacement
27
IV.
Engine Repair Specifications – 3L
28-31
V.
Engine Repair Specifications – 4L
32-35
VI.
Component Failure Analysis
36-40
VII. Appendix – Misc. Service Information
Nozzle Troubleshooting Guide
41
Nozzle Performance & Diagnosis
42
Nozzle Holder Tightening Specifications
43-44
Turbo Diagnosis
45
Exhaust Temperature
46
Crankcase Pressure
46
Inlet Manifold Pressure
46
Used Oil Analysis
47
VIII.
Isuzu Technology – L-Series Direct Injection
48-49
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