Isuzu 1999 RODEO Скачать руководство пользователя страница 13 | Manualshive

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5A–13

BRAKE CONTROL SYSTEM

Tech 2 Scan Tool

From 98 MY, Isuzu dealer service departments are
recommended to use Tech 2. Please refer to Tech 2 scan
tool user guide.

901RW257

Legend

(1) PCMCIA Card
(2) SAE 16/19 Adaptor

(3) DLC Cable
(4) Tech–2

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Содержание 1999 RODEO

Страница 1: ...ccurs While ABS Works Use TECH 2 5A 31 Chart A 3 TA 3 The Wheels Are Locked 5A 32 Chart A 4 Brake Pedal Feed Is Abnormal 5A 33 Chart A 5 TA 5 Braking Sound From EHCU Is Heard While Not Braking 5A 34 D...

Страница 2: ...Sensor Output Inspection Procedure 5A 54 Chart C 1 2 FR Sensor Output Inspection Procedure 5A 55 Chart C 1 3 Rear Sensor Output Inspection Procedure 5A 55 Chart TC 1 Sensor Output Inspection Procedure...

Страница 3: ...adjust brake pressure to maintain best braking This system helps the driver maintain greater control of the vehicle under heavy braking conditions NOTE The Electronic Hydraulic Control Unit EHCU comp...

Страница 4: ...5A 4 BRAKE CONTROL SYSTEM Functional Description Hydraulic Unit H U Solenoid Valve C05RW012 Legend 1 Isolation Valve 2 Dump valve...

Страница 5: ...ck braking the solenoid valves are without current and closed due to spring force Brake fluid travels through the centre of the normally open isolation valve around the normally closed dump valve and...

Страница 6: ...el deceleration imminent lockup the first step in the anti lock sequence is to isolate the brake pressure being applied by the brake pedal The microprocessor in the coil integrated module sends a volt...

Страница 7: ...ith very short activation pulses opening and closing the dump valve passageway Brake pressure is reduced at the wheel and allows the wheel to begin rotating again The fluid from the brake piston is st...

Страница 8: ...linder output pressure If more pressure is required more fluid is drawn from the master cylinder and applied to the brakes The driver may feel slight pedal pulsations or pedal drop this is normal and...

Страница 9: ...main running for a short time to help drain any fluid from the accumulators As this fluid returns into the system the spring forces the piston back to its original position The isolation valve opens a...

Страница 10: ...differential The rotor is press fit in the axle shaft The flux generated from electrodes magnetized by a magnet in the sensor varies due to rotation of the rotor and the electromagnetic induction gene...

Страница 11: ...n the ignition switch to the OFF position General Service Precautions The following are general precautions which should be observed when servicing and diagnosing the Anti lock Brake System and or oth...

Страница 12: ...t 7 If the abnormality is not reproduced by the test make best efforts to reproduce the situation reported by the customer 8 If the abnormality has been detected repair in accordance with the SYMPTOM...

Страница 13: ...ROL SYSTEM Tech 2 Scan Tool From 98 MY Isuzu dealer service departments are recommended to use Tech 2 Please refer to Tech 2 scan tool user guide 901RW257 Legend 1 PCMCIA Card 2 SAE 16 19 Adaptor 3 DL...

Страница 14: ...2 to the DLC cable 3 3 Connect the DLC cable to the Tech 2 4 4 Make sure the vehicle ignition is off 5 Connect the Tech 2 SAE 16 19 adapter to the vehicle DLC 740RW060 6 The vehicle ignition turns on...

Страница 15: ...5A 15 BRAKE CONTROL SYSTEM 060RX063...

Страница 16: ...Inactive Released D Active Pressed Brake Fluid Level Normal or not D To be Normal usually Return Pump Active Inactive D To be Inactive usually DRP Dynamic Rear Propor tioning Active Inactive D To be I...

Страница 17: ...CAUTION D Before testing be sure that the brakes work normally D Make sure that the battery is fully charged Conduct the test by two persons A TECH 2 operator and a vehicle checker D Be sure to start...

Страница 18: ...5A 18 BRAKE CONTROL SYSTEM F05RX002...

Страница 19: ...5A 19 BRAKE CONTROL SYSTEM F05RX003...

Страница 20: ...5A 20 BRAKE CONTROL SYSTEM F05RX004...

Страница 21: ...5A 21 BRAKE CONTROL SYSTEM Tech 2 Service Bleed F05RX005...

Страница 22: ...p 5 3 1 Repair of faulty part 2 Elimination of DTC 3 Inspection of ABS W L Illumination pattern with ignition SW ON 4 Test drive Does trouble repeat Repeat the diagnosis it the symptom or DTC appears...

Страница 23: ...unction normal Go to Step 4 Repair Go to Step 4 4 Is the pad and rotor normal Go to Step 5 Repair Go to Step 5 5 Reconnect all components Ensure all component are properly mounted Was this step finish...

Страница 24: ...4 5V Press brake pedal 4 Ground connection OFF 200W 7 C 4 Ground Less than 2W OFF 1W 2 C 5 Ground Less than 0 2W 5 FL speed sensor OFF 2kW 2 C 4 10 C 4 2 0kW to 2 8kW Internal Resistance OFF 200kW 2 C...

Страница 25: ...5A 25 BRAKE CONTROL SYSTEM Circuit Diagram D08RX108...

Страница 26: ...5A 26 BRAKE CONTROL SYSTEM D08RX110...

Страница 27: ...5A 27 BRAKE CONTROL SYSTEM D08RX109...

Страница 28: ...5A 28 BRAKE CONTROL SYSTEM Connector List No Connector face No Connector face B 19 H 13 H 14 C 4 H 26 C 5 I 1 C 13 C 33 I 18 C 16 C 36 E 28 E 30 C 34 F 4 H 5 H 12 H 15 H 25...

Страница 29: ...M Part Location D08RX107 Legend 1 Battery 2 Fuse Relay Box 3 C 36 4 C 5 5 C 4 6 H 12 13 14 7 I 18 8 Starter Switch 9 I 1 10 C 34 11 F 4 12 H 26 13 H 25 14 H 15 15 C 16 16 C 13 17 H 5 18 B 19 19 E 30 6...

Страница 30: ...rake pedal feel is abnormal Chart A 4 5 Braking sound from EHCU is heard while not braking Chart A 5 Chart TA 5 Chart A 1 ABS Works Frequently But Vehicle Does Not Decelerate Step Action Yes No 1 Is b...

Страница 31: ...sensor normal Refer to chart C 1 or TC 1 Go to Step 4 Replace sensor or repair harness Go to Step 5 4 Is brake pipe connecting order correct Replace H U Go to Step 5 Reconnect brake pipe correctly Go...

Страница 32: ...l Chart C 1 or TC 1 Go to Step 4 Replace sensor or repair harness Go to Step 6 4 Is front 4WD controller normal Go to Step 5 Replace 4WD controller or repair harness Go to Step 6 5 Is hydraulic unit g...

Страница 33: ...battery voltage Go to Step 4 Harness NG between brake SW and EHCU Go to Step 6 3 Is stop light fuse normal Go to Step 5 Replace stop light fuse Go to Step 6 4 Is the check continuity between EHCU con...

Страница 34: ...rical equipment switches D At the time of racing the engine over 5000 rpm Did it occur under any one condition above ABS may sometime be actuated even when brake pedal is not applied Go to Step 4 4 Is...

Страница 35: ...l 4WD only Wiring B 8 32 C0267 Open motor circuit or shorted ECU output Motor B 9 C0268 Stalled motor or open ECU output Motor B 9 35 C0265 Open relay circuit Relay B 10 C0266 Shorted relay circuit Re...

Страница 36: ...sensor B 19 61 C0226 FL Missing sensor signal B 20 C0227 FL Sensor signal dropout Sensor or B 20 62 C0222 FR Missing sensor signal Wiring B 21 C0223 FR Sensor signal dropout B 21 63 C0236 Rear Missin...

Страница 37: ...ng circuit trouble Go to Chart B 1 3 Warning light remains ON Diagnostic trouble codes are stored Display diagnostic trouble codes and diagnose on a code basis according to the flow charts 4 Warning l...

Страница 38: ...IGN ON The DLC is located behind the driver side kick panel 350RW016 D Keep 12 terminal connected with 4 terminal or 5 terminal GND during DTC display If 12 terminal is separated from 4 terminal or 5...

Страница 39: ...the brake pedal is depressed D Up to 3 different codes can be stored D If the ABS should turn OFF due to an intermittent defect the system will be restored at the next key cycle if the initial check...

Страница 40: ...2 Disconnect coil integrated module connector C 4 3 Turn the key ON Is the check voltage between coil integrated module connector C 4 terminals 6 and 7 than battery voltage Go to Step 4 Repair harness...

Страница 41: ...tion Voltage DTC 15 Flash out C0277 0278 Serial communications Step Action Yes No 1 Is the check battery voltage normal Battery capacity check Go to Step 2 Charge or replace battery Go to Step 2 2 1 T...

Страница 42: ...1 Serial communications Step Action Yes No 1 Is the stop light actuated when the brake pedal is depressed Go to Step 2 Go to Step 4 2 1 Turn the key off 2 Disconnected coil integrated module connector...

Страница 43: ...tions Step Action Yes No 1 1 Turn the key off 2 Disconnect coil integrated module connector 3 Measure the voltage between terminal 1 of the coil integrated module connector C 5 and body ground Is the...

Страница 44: ...key switch to off 2 Disconnect the 2 way EHCU connector C 5 from the EHCU 3 Inspect the connector for damage or corrosion Is the connector free from damage or corrosion Go to Step 3 Repair the connec...

Страница 45: ...1 Turn the key switch to off 2 Disconnect the 2 way EHCU connector C 5 from the EHCU 3 Inspect the connector for damage or corrosion Is the connector free from damage or corrosion Go to Step 3 Repair...

Страница 46: ...Speed Sensor Open or Shorted DTC 51 Flash out C0225 Serial communications Step Action Yes No 1 1 Turn the key off 2 Disconnect coil integrated module connector 3 Measure the resistance between coil in...

Страница 47: ...ween speed sensor and coil integrated module Fault found Repair and perform system self check No fault found Replace coil integrated module Go to Step 3 Go to Step 2 2 Measure the FR speed sensor resi...

Страница 48: ...rness between speed sensor and coil integrated module Fault found Repair and perform system self check No fault found Replace EHCU Go to Step 3 Go to Step 2 2 Measure the Rear speed sensor resistance...

Страница 49: ...grated module Go to Step 6 Replace sensor Go to Step 6 4 Damage and powered iron sticking to sensor sensor ring Repair Go to Step 6 Go to Step 5 5 Is sensor output normal Chart C 1 1 or TC 1 Check for...

Страница 50: ...grated module Go to Step 6 Replace sensor Go to Step 6 4 Damage and powered iron sticking to sensor sensor ring Repair Go to Step 6 Go to Step 5 5 Is sensor output normal Chart C 1 2 or TC 1 Check for...

Страница 51: ...ntegrated module Go to Step 6 Replace sensor Go to Step 6 4 Damage and powered iron sticking to sensor sensor ring Repair Go to Step 6 Go to Step 5 5 Is sensor output normal Chart C 1 3 or TC 1 Check...

Страница 52: ...sor resistance at the sensor connector Is the resistance between 2 0k and 2 8k ohms Repair harness abnormality between sensors and coil integrated module Go to Step 5 Replace sensor Go to Step 5 5 Dam...

Страница 53: ...or repair Go to Step 8 Go to Step 7 7 Is the check wiring between sensor and coil integrated module normal Replace EHCU Go to Step 8 Repair and perform system self check Go to Step 8 8 1 Reconnect al...

Страница 54: ...while turning FL wheel at a speed of 1 RPS Is the check between coil integrated module connector C 4 terminals 2 and 10 than under 200 mV Go to Step 2 OK Go to Step 3 2 1 Disconnect the wheel speed s...

Страница 55: ...all components are properly mounted Was this step finished Repeat the Basic diagnostic flow chart Go to Step 3 Chart C 1 3 Rear Sensor Output Inspection Procedure Step Action Yes No 1 1 Turn the key...

Страница 56: ...r Go to Step 3 3 Check the wheel speed of each sensor by Data List Is the vehicle speed normal Go to Step 6 Go to Step 4 4 Check the sensor rotor Is the sensor rotor normal Replace speed sensor Go to...

Страница 57: ...KE CONTROL SYSTEM Special Tools ILLUSTRATION TOOL NO TOOL NAME J 35616 Connector test adapter kit J 39200 High impedance multimeter 7000086 ISU Tech 2 Set 1 PCMCIA Card 2 SAE 16 19 Adapter 3 DLC Cable...

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