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2.  If you drill through the bumper or any part of the body to route the wires, be sure to install a 

rubber grommet in the hole to prevent fraying of the wires at that point. 

3.  Route the cables (44) from the solenoid to the battery and from the solenoid to the winch, 

following the precautions discussed above. 

4.  Remove the red battery clamp from the red wire and attach the wire to the positive (+/red) 

terminal of the battery. 

5.  Remove the black battery clamp from the black wire and attach the wire to the frame of the 

vehicle, creating a secure electrical ground. 

 

Preparing the Wire Rope 

1. 

The wire rope must be properly coiled under tension to be able to support a load without damage. 

2. 

Uncoil the wire rope, expect for 5 full warps. 

3. 

Recoil the rope back into the winch under at least 500 lb. of tension. 

 

Attaching the Hand Crank 

1.  Attach the hand crank (18) only when manually rewinding. 

2.  To attach the hand crank, tighten the clutch first by turning the clutch knob (19) clockwise until 

you are able to hand tighten. Remove the outer lock nut and slide the hand crank over the thread 
shaft up against the inner lock nut. Secure the hand crank in place with the outer lock nut. 

 

 

Before Each Use 

WARNING

 

 

Inspect winch rope, hook, and slings before operating winch. Frayed, kinked, or damaged winch 
rope must be replaced immediately. Damaged components must be replaced before operation. 

 

Wrap the wire rope under 500 lbs. of tension before use. Otherwise, the wire rope may bind 
during operation. 

 

Ventilate the area well before and while working on the battery. Explosive hydrogen gas can 
accumulate and explode when ignited by a spark or open flame. 

 

Remove all jewelry and metallic objects before working near the battery. 

Содержание 54127

Страница 1: ...ric Marine Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Страница 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric marine winch is designed for certain applications only Northern Tool Equipment is not respons...

Страница 3: ...cations 4 Important Safety Information 4 Specific Operation Warnings 6 Assembly Instructions 7 Before Each Use 9 Operating Instructions 10 After Each Use 12 Maintenance 12 Troubleshooting 13 Parts Dia...

Страница 4: ...ngs cautions and instructions in this manual cannot cover all possible conditions or situations that could occur Exercise common sense and caution when using this electric winch Always be aware of the...

Страница 5: ...be caught in moving parts Air vents on the tool often cover moving parts and should be avoided Wear the proper personal protective equipment when necessary Use ANSI Z87 1 compliant safety goggles not...

Страница 6: ...of tension before use Otherwise the wire rope may bind during operation Do not route electrical cables near sharp edges or parts that will move or become hot Ventilate area well before and while worki...

Страница 7: ...sideways against the wire rope under tension wire rope might break under this load and recoil back striking the person pushing against it or a bystander If the wire rope begins to get entangled stop t...

Страница 8: ...out damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location This winch is not waterproof and is not...

Страница 9: ...pe back into the winch under at least 500 lb of tension Attaching the Hand Crank 1 Attach the hand crank 18 only when manually rewinding 2 To attach the hand crank tighten the clutch first by turning...

Страница 10: ...perator and assistants must carefully plan usage to prevent accidents Components and Controls Basic Operation 1 Examine the wire rope Do not use the winch if the wire rope is frayed kinked or damaged...

Страница 11: ...operator during a winching operation 10 Place a heavy rag or carpet not included over the wire rope span 6 feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage th...

Страница 12: ...one minute at or near the rated load Do not maintain power to the winch if the motor stalls Double line rigging will help prevent overloading and should be used whenever practical 18 When finished pul...

Страница 13: ...connected properly 2 Loose battery cable connections 3 Vehicle battery needs charging 4 Solenoid malfunctioning 5 Remote is damaged 6 Defective motor 7 Water has entered motor 8 Internal damage or we...

Страница 14: ...Page 14 of 18 Parts Diagram...

Страница 15: ...2 22 Large Gear Assembly 2 1 23 12 Washer 2 24 Bearing Housing long 2 25 Oil Bearing long 2 26 M5 x10 Screw 1 27 Shaft 1 28 Driver Gear small 2 29 D10 Spring Washer 4 30 M10 Nut 4 31 Adapter Plate 1 3...

Страница 16: ...all product components are available for replacement The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the follow...

Страница 17: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Страница 18: ...Page 18 of 18 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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