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DO NOT INITIATE A REGENERTION OF THIS SYSTEM FOR A  
MINIMUM OF 24 HOURS AFTER ADDING THE WATER TO  
ALLOW ADEQUATE PRE-SOAKING – BACKWASHING BEFORE  
THE MEDIA IS SATURATED WILL CAUSE A LOSS OF MEDIA  
AND POTENTIAL DAMAGE TO THE CONTROL VALVE. 

 
 
Attach the upper locking stack diffuser onto the underside of the  
control valve.  Be sure to twist and lock into place. 
 
Lubricate the tank O-ring seal.  Note: Only use silicone lubricant.   
The Fleck 2510SXT control valve (head) can now be secured to  
the top of the tank.  Before attaching the valve, check to make sure  
that there is no debris such as gravel or media in the tank threads.   
Screw the control valve onto the tank – make sure that the riser tube 
 inserts into the center hole in the upper stack diffuser and the control  
valve as you screw down the valve.  The control valve should be  
hand-tightened (clockwise).  Do not use the control valve's timer  
assembly for leverage and do not use tools. A firm grasp with both  
hands at the base of the valve will work. Do NOT use pipe cement  
(“pipe dope”) or Teflon tape on the threads. 
 

 
Step 4. – Turn off the Water & Electric Water Heaters 

 
Turn off the household main water shutoff valve.  Open all plumbing fixtures inside the home as 
well as the outside faucets to drain as much water out of the plumbing system as possible. 

 

If you have a conventional electric water heater or an on-demand (tankless) electric water heater, 
we highly recommend that you turn off the electricity to the heater while installing any water 
treatment equipment.  Following completion of the entire installation, restore the water flow by 
turning on the household main water valve and allow all air to be purged from the plumbing system 
before turning the power back on to your water heater.  

Failure to follow this procedure could result 

in serious, permanent damage to the heating elements in your water heater.

   

 

 

Step 5. – Prepare and Install Inlet and Outlet Plumbing Connections 

 

Teflon

®

 tape is the only sealant to be used on the bypass and drain fittings. 

  

 

A bypass assembly is included with your system.  Depending on the size of your Iron Rival, the 
bypass will generally have ¾” or 1” NPT threaded fittings to connect to your main incoming and 
outgoing water lines.  You will need to purchase the appropriate NPT threaded fittings to connect to 
the material and size of your main water line (inlet and outlet).  Locate the inlet and outlet ports on 
the back of the Fleck 2510SXT control valve.  Note that the inlet and outlet are marked with arrows 
indicating the correct direction of water flow. When you are looking at the back of the control 
valve, the inlet is on the left and the outlet is on the right.  A brass check valve is pre-installed on 
 
 

 

Содержание IR-10-B

Страница 1: ...ER S MANUAL INSTALLATION GUIDE Applicable Models IR 10 B IR 13 B IR 8 F IR 10 F PLEASE READ THIS MANUAL CAREFULLY BEFORE ATTEMPTING INSTALLATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY VOID YOUR WARRANTY ...

Страница 2: ...plete control over all important valve operations You can rest assured that you have made a solid investment in the quality of your water supply Once installed and correctly set up your Iron Rival water treatment system is designed to offer low maintenance operation The control valve will perform regular backwash and regeneration functions automatically For your convenience your system has been pr...

Страница 3: ...Up to 5 ppm Up to10 ppm Max Peak Flow Rate 7 5 GPM 11 GPM 6 GPM 12 GPM Service Flow Rate 5 GPM 8 GPM 5 GPM 8 5 GPM Backwash Flow Rate Cold Water 60F Warm Water 60F 5 GPM 7 GPM 9 GPM 11 GPM 5 GPM 8 GPM 8 GPM 11 GPM Backwash Frequency Every 3 days Every 3 days Daily Daily if your home water pressure is greater than 70 PSI you should have a pressure reduction valve installed by a certified plumber pr...

Страница 4: ...lve 2 Treatment Tank 3 Upper Locking Stack Diffuser 4 Bypass 5 Riser tube and lower distributor 6 Bag or box of gravel 7 Bag or box of catalyst media Birm or Filox 8 Funnel You may have also received a tank cover jacket kit if you ordered this option with your system Step 2 Selecting an Installation Location We recommend interior installation only The system cannot be allowed to freeze or severe s...

Страница 5: ...t promotes the rapid oxidation of the contaminants Before you start gather the main treatment tank the Fleck 2510SXT control valve upper locking stack diffuser distributor and riser tube assembly shipped inside the tank funnel and the bags or boxes of gravel and catalyst media Place the tank in the location where it will sit when the installation is complete Temporarily remove the riser tube distr...

Страница 6: ...ly be enough media to fill the tank to about 1 2 to 2 3 full Use all of the catalyst media provided The treatment tank should never be filled to the top of the tank as the remaining space known as the freeboard is necessary for the media to have room to move during the backwash cycle Once the set up is complete the freeboard space will also contain a pressurized pocket of air that provides aeratio...

Страница 7: ... as much water out of the plumbing system as possible If you have a conventional electric water heater or an on demand tankless electric water heater we highly recommend that you turn off the electricity to the heater while installing any water treatment equipment Following completion of the entire installation restore the water flow by turning on the household main water valve and allow all air t...

Страница 8: ...ed fittings on the bypass Be sure to follow all local plumbing codes It is recommended that downward loops minimum 12 be created in the plumbing immediately before and after the Iron Rival These loops serve to limit the migration of air in the plumbing system in the event that some escapes the treatment system during regeneration VERY IMPORTANT If you wish to use copper piping and will be solderin...

Страница 9: ...r Iron Rival You will need to purchase suitable pipe or tubing for the drain line The minimum diameter of the drain line for residential applications should be inch Commercial drain lines should be the same size as the drain line flow control While polyethylene tubing or copper pipe is suitable we recommend rigid PVC or CPVC pipe for the drain line If you are using flexible tubing be sure that the...

Страница 10: ...e done according to local codes Plug the control valve into a standard grounded 120volt 60 Hz electrical outlet Be certain that the outlet is uninterrupted and not controlled by a switch The Fleck 2510SXT control valve comes with a 5 foot long electrical cord An extension cord may be used to reach a suitable electrical outlet Ensure that the extension cord is UL CSA certified and of an appropriate...

Страница 11: ...ons under User Programming Mode to change the regeneration time if desired Step 8 Initial Start up and Leak Testing Ensure that the bypass is in the bypass position Turn on the main water supply Open a cold water tap nearby and let the water run for a few minutes or until the system is free of foreign material usually solder and air that may have resulted from the installation Once clean close the...

Страница 12: ...highest elevation and working down to the lowest point until all air is purged The initial flow of water may be slightly discolored This is normal and will go away quickly It is now safe to turn the electricity back on to your water heater Press the EXTRA CYCLE button and hold it down for about 5 seconds to initiate a complete regeneration cycle DO NOT INITIATE A REGENERTION OF THIS SYSTEM FOR A M...

Страница 13: ...ses considerably due to additional guests at your home or if your feed water conditions temporarily worsen you may want to perform a manual regeneration You an choose to initiate a manual regeneration immediately or the next time the regeneration time of day is reached To initiate a manual regeneration the next time the regeneration time of day is reached Press the EXTRA CYCLE button once The serv...

Страница 14: ...the User Programming Mode simply wait a minute before attempting The display will first show the DAYS OVERRIDE parameter display code DO This is the setting that determines the frequency of regenerations measured in days It is generally recommend that the system regenerate at least every 3 days for models using Birm media and daily for models using Filox R media Failure to do so could result in de...

Страница 15: ... until the programming mode icon appears In this mode you can adjust a parameter setting by using the UP and DOWN buttons To save your changes and or to skip to the next parameter press the EXTRA CYCLE button Press the EXTRA CYCLE button at the last parameter to save all settings and return to normal operation The control will automatically disregard any programming changes and return to normal op...

Страница 16: ...e stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from th...

Страница 17: ...egenerate A Electrical service to unit has been interrupted B Timer is defective A Assure permanent electrical service check fuse plug pull chain or switch B Replace timer 2 Loss of water pressure A Iron buildup in line to water conditioner B Iron buildup in water conditioner C Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system A Clean li...

Страница 18: ... check that the correct system capacity has been selected and that the day override is set properly Correct the settings as necessary 3 Memory Error Control board memory failure Perform a Master Reset and reconfigure the system via Master Programming mode After reconfiguring the system set the valve through a manual regeneration If the error re occurs unplug the unit and contact technical support ...

Страница 19: ...rts PROCEDURE FOR OBTAINING WARRANTY PERFORMANCE A In order to obtain the benefits of this Limited Warranty defective Products and or Parts must be returned to Pentair Water Treatment as soon as possible after discovery of the defect but in no event later than the expiration date of the warranty period provided in this Limited Warranty The subject Product or Parts must be returned to the original ...

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