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IPG Interpack USA 2024-SBSS, Руководство пользователя

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IPG Interpack USA 2024-SBSS Скачать руководство пользователя страница 42

 

 

UM191TW 

/ 

UM691TW   

              UDM191-00 

42 

T

ROUBLESHOOTING 

C

ONTINUED

 

 

Trouble 

Possible Causes 

Solutions 

Case Processes But 
Leading End Panel Is 
Crushed 

Product Does Not Support The End 
Panel Of The Case 
 
Main Spring Tension On Tape Head 
Too Strong 

Insert Proper Dunnage Material 
To Provide Support 
 
Reduce Main Spring Tension.  
See Tape Head Manual Provided 
With Tape Head 

Drive Belts Start, Then 
Stop 

Motor Starter Trips 

Call Maintenance 

Void Fill Cases Do Not 
Process Properly 

Upper Tape Head Wipe Down 
Rollers Collapse Inside Case. 
 
 
 
 

-Install Lighter Gauge Tape Head 
Main Spring 
-Reduce Unwind Tension On 
Tape Roll 
     a. Mandrel Tension 
     b. Clutch Roller Tension 

Overfilled Cases Do 
Not Process Properly 

Product Height Exceeds Case 
Height 
 
 
 
Excessive Void Fill Dunnage. 
 
 
Top Tape Head Box Is Not Adjusted 
Properly 

-Reduce Product In Case To 
Match Case height 
-Increase Case Height To Match 
Product Height. 
 
Reduce Void Fill Dunnage to 
Match Case Height 
 
Readjust Top Tape Head Box To 
Proper Case Height 

Unstable Cases Do not 
Process Properly 

Case Height Exceeds 1 ½ Times 
The Case Length 

-Re-Configure Case Dimensions 
So That Case Is Not Unstable 
-Process Case On Top and 
Bottom Belt Drive Machine 

Tape Not Centered on 
Carton 

Tape Roll Mandrel Not Centered on 
Case. 
 
Tape Roll Not Fully Pushed On 
Tape Mandrel. 

Center Tape Roll Mandrel, See 
Tape Head Manual.

 

 
Push Tape Roll Completely Onto 
Tape Mandrel. 

Tape Leg Is Too Short / 
Too Long 

Tape Leg Adjustment Not Correct. 
 
 
Tape Head Is Not Threaded 
Correctly 
 
Tape Roll Unwind Tension Is Too 
Strong Or too Weak. 

Adjust Tape Leg, See Tape Head 
Manual. 
 
Thread Tape Head Correctly, 
See Section 7 page 33. 
 
Adjust Unwind Tension, See 
Tape Head Manual. 

 
 

 

Содержание Interpack USA 2024-SBSS

Страница 1: ...USA 2024 SB SS Serial Numbers TM191 or TM691 XX X XXX UNIFORM SEMI AUTOMATIC CASE SEALER USER MANUAL USA 2024 SBSS For Serial Numbers TM191 or TM691 XX X XXX REV 2 10122022...

Страница 2: ...7 Section 5 Important Safeguards 8 15 Section 6 Specifications 16 20 Section 7 Set Up Procedures 21 34 Section 8 Operating Instructions 35 40 Section 8 Troubleshooting 41 43 Section 9 Recommended Spa...

Страница 3: ...UM191TW UM691TW UDM191 00 3 REVISION CONTROL REVISION CONTROL REV00 Initial Release...

Страница 4: ...can be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical questi...

Страница 5: ...normal course of operation your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Trouble Shooting section of this manual However after...

Страница 6: ...F THE PROBLEM NO LATER THAN FIVE 5 CALENDAR DAYS AFTER THE WARRANTY PERIOD IF INTERTAPE IS UNABLE TO REPAIR OR REPLACE THE PART WITHIN A REASONABLE TIME THEN INTERTAPE AT ITS OPTION WILL REPLACE THE E...

Страница 7: ...stable to a wide range of carton sizes see Carton Size Capacity page 20 Multi Wheel Top Squeezers compress the top major flaps ensuring superior seal The USA 2024 SB SS Carton Sealer features reversib...

Страница 8: ...personnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power to machine before adjusting machine or loading threading Tape Heads Di...

Страница 9: ...UM191TW UM691TW UDM191 00 9 Important Safeguards Figure 2...

Страница 10: ...equipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guards removed Turn air and electrical supplies off before servicing the tape heads The label s...

Страница 11: ...abel affixed to the electrical control box advises service personnel to connect the machine to a properly grounded outlet The label shown is attached to the control box next to the on off switch The l...

Страница 12: ...d on the side of the column This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment Note Should Any Of The...

Страница 13: ...To Work On Any Part Of The Machine Load Tape Or Remove Jammed Boxes From The Machine While The Machine Is Running To Reduce The Risk Associated With Hazardous Voltage a Position Electrical Cord Away F...

Страница 14: ...enance Technician This Technician Is Trained To Use The Machine As The Machine Operator And In Addition Is Able To Work With The Safety Protection Disconnected To Check And Adjust Mechanical Component...

Страница 15: ...Adjusting Case Size Stopped By Pressing The Emergency Stop Button A 1 Tape Roll Replacement Stopped By Pressing The Emergency Stop Button A 1 Blade Replacement Electrical Power Disconnected B 1 Drive...

Страница 16: ...UM191TW UM691TW UDM191 00 16 SPECIFICATIONS USA 2024 SB SS Machine Dimensions Figure 3 Machine Weight 560 lbs 159 kg crated...

Страница 17: ...DM191 00 17 SPECIFICATIONS USA 2024 SB SS Machine Components Figure 4 Tape Head See Section 7 Page 31 In This Manual For Tape Loading Threading Conveyer Height Adjustment Case Width Adjustment Control...

Страница 18: ...contains a Start switch the Emergency Stop switch and a starting relay with a thermal over load A twelve foot 12 standard three conductor power cord with plug is provided for 115V 60HZ 15 Amp service...

Страница 19: ...e can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The standard Tape Leg Length of 2 25 inches 57 2 mm is factory set The standard tape leg length may...

Страница 20: ...tilt backwards upon contact with the upper tape head causing the machine to jam If the box length in direction of seal to box height ratio is 75 or less then several boxes should be test run to assur...

Страница 21: ...machine Remove or relocate all securing devices such as tie wraps or locking collars Remove the mounting bolts which secure the machine to the shipping pallet Remove machine from the pallet and re lo...

Страница 22: ...ty Procedures Prior To And During This Process A With A Fork Lift Raise The Machine To Allow Access To The Bottom Of Each Leg B Screw In A Caster Into A Leg Until It Is Firmly Seated To The Bottom Of...

Страница 23: ...egs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg height with the four 4 telescopic extension legs to accommodate conveyor heights from 24 to 30 inches To adju...

Страница 24: ...bles If Purchased Figure 9 a Install Four 4 Mounting Studs Into Machine Base With Hardware Included With Roller Table Per Figure 9 b Utilizing The Slots In The Roller Table Attach Roller Table To Mach...

Страница 25: ...aight and level entry into the case sealer 2 Customer supplied gravity exit conveyor if used should be straight and declined no more than 20mm meter away from the machine to convey the sealed cartons...

Страница 26: ...UM191TW UM691TW UDM191 00 26 SET UP PROCEDURES 6 Machine Final Assembly The machine is shipped with all adjustment handles installed Location of Adjustment Handles Figure 11...

Страница 27: ...with resettable overload The electrical control box can be located on either side of the Carton Sealer for customer convenience It contains the green on push button and the red E Stop re settable pus...

Страница 28: ...wed from the in feed of the machine Certain machines have the ability to relocate the operator controls to the opposite side Figure 13 Re Locating Adjustment Handles Figure 14 a Loosen 3 mm Allen Scre...

Страница 29: ...ires to be disconnected to allow for re location d Disconnect wires from motor starter e Disconnect ground Wires f Remove Lock Nut from Strain Relief 2 inside Electrical Control Box g Remove Strain Re...

Страница 30: ...ad Toward The Infeed End Of Machine And Rotate Up 2 Slide Tape Head Toward The Exit End Of Machine And Lift Out Of Rear Slot Removing Lower Tape Head Figure 17 1 Remove Gap Filler by Lifting Straight...

Страница 31: ...72mm wide rolls 1 Place the tape head onto a sturdy flat surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading...

Страница 32: ...PERSONAL INJURY 11 Tape Threading Preparation Figure 19 Threading the tape in the Tape Head does not require any special tools Pull approximately twelve 12 inches of tape from the roll and fold in ha...

Страница 33: ...econd Smooth Guide Roller 5 Continue Threading The Tape Over And Behind The Final Knurled Guide Roller 6 Thread The Tape Through The Cut Out Provided In The Tape Guide Shoe And Pull The Tape Through T...

Страница 34: ...191 00 34 SET UP PROCEDURES 13 Re Installing Tape Heads Figure 22 1 Insert Exit End of Tape Head into Rear Slots 2 Rotate Front of Tape Head Down Into Front Slots 3 Push Front of Tape Head Down to Sea...

Страница 35: ...UM191TW UM691TW UDM191 00 35 OPERATING INSTRUCTIONS Case Size Set Up Functions Figure 23...

Страница 36: ...1 Initial Condition Figure 24 Figure 25 Figure 26 a Raise the upper head as shown in Figure 24 b Open Side Drives or Centering Guides as shown in Figure 25 c Loosen Each Locking Knob And Open Top Squ...

Страница 37: ...Major Flaps In As Shown In Figure 28 Figure 29 Figure 30 b Over Fills And Void Fills Over Fills As Shown In Figure 29 And Void Fills As Shown In Figure 30 Should Be Avoided To Assure Proper Processing...

Страница 38: ...er Of Lower Tape Head As Shown In Figure 31 b Move Locking Handle To Unlock Position Lower Upper Head Until Upper Head Contacts Top Of Case Upper Head Should Contact Case Firmly Enough To Keep Major F...

Страница 39: ...So Case Processes Smoothly But Not So Firm As To Score The Side Of The Case Figure 33 5 Top Squeezer Adjustment a Slide Each Top Squeezer To Contact The Case Firmly And Tighten Each Locking Knob As Sh...

Страница 40: ...Button To Start The Machine And Process The Case Figure 35 7 Review Of Case Processing Case Should Process Smoothly Through The Machine And Apply The Tape Evenly To Each Top And Bottom Major Flap Wit...

Страница 41: ...ive Belts See Section 11 page 51 Drive Belts Do Not Process Cases Belt tension Too Low Case Width Adjustment Incorrect Case Height Adjustment Incorrect Collapsed Leading End Panel On Case Case Size Is...

Страница 42: ...ve Void Fill Dunnage Top Tape Head Box Is Not Adjusted Properly Reduce Product In Case To Match Case height Increase Case Height To Match Product Height Reduce Void Fill Dunnage to Match Case Height R...

Страница 43: ...See Tape Head Manual Provided With Tape Head Tape Does Not Cut Dull Blade Insufficient Tension At The Clutch Roller Replace Blade Increase Clutch Roller Tension Slightly See Tape Head Manual Provided...

Страница 44: ...rt name and quantity required Replacement parts are available from your Authorized Interpack Distributor exclusively Should you require assistance selecting the correct part you may call Intertape Pol...

Страница 45: ...enance Machine Preventative Maintenance Chart Frequency Item Action Required Material Weekly Monthly Quarterly Carton Dust In On Machine Blow Off Machine Extenally and Internally Air hose X Pay Attent...

Страница 46: ...e any adhesive build up Solvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restricti...

Страница 47: ...es a Side Belt Drive Base i Insert An Air Nozzle Along The Top Edge Of The Belt Into The Opening Of The Drive Base And Clean Out Any Dust And Dirt b Column Shaft i With A Cloth Wipe Down Any Accumulat...

Страница 48: ...achine Figure 37 a Column Shaft i Lubricate Both Shafts With Industrial Grade Silicone b Acme Drive Base Shafts i Lubricate Both Shafts With Light Machine Grease c Centering Chain i Lubricate Chain Wi...

Страница 49: ...iate Allen key and wrench loosen belt tensioning bolts Remove worn belt and replace with new belt Using appropriate Allen key and wrench tighten belt tensioning bolts Be sure to adjust both drive belt...

Страница 50: ...NANCE ADJUSTMENT Intertape S B drive idler pulleys are engineered to self track to center After tensioning if the belts do not track on center contact maintenance or your IPG Distributor Using a 4mm A...

Страница 51: ...e sure to adjust upper and lower tensioning bolts equally Proper belt tension is achieved when a 5 pound pull force is used to create a 1 gap as shown in the Middle of the drive base Intertape S B dri...

Страница 52: ...UM191TW UM691TW UDM191 00 52 OPTIONAL EQUIPMENT 3 Flap Folders Castors Exit Table In Feed Table 3 Tape Head 2 Tape Head In Feed Table With Hold Down Device...

Страница 53: ...UM191TW UM691TW UDM191 00 53 SCHEMATIC DIAGRAMS Electrical Drawing...

Страница 54: ...UM191TW UM691TW 54...

Страница 55: ...57 6 5 37 21 47 860 6 66 0 86 860 2 801 7 66 860 2 801 5 7 66 860 6 1 2 66 830 52 5 830 52 5 830 66 67 1 5 25 2 52 1 2 860 5 9 6 66 860 5 9 6 66 5 860 5 7 7 3 2 66 0 860 66 2035 66 21 8 66 UM191TW UM6...

Страница 56: ...USM7572 56...

Страница 57: ...7 0 3 57 6 5 37 21 47 8 0 66 6 68 66 8 0 66 66 0 0 75 860 5 9 175 1 66 860 75 66 0 USM7572 57...

Страница 58: ...UAM0414 58...

Страница 59: ...0 9 287 7 52 5 2 830 9 6 1 3 830 9 6 1 3 5 830 7 16 57 830 5 5 3 5 830 9 287 7 29 5 86 6 830 1 7 29 5 8 66 1 21 2 187 0 8 66 6 6 0 PP 8 66 55 2 7 0 PP 8 66 6 0 00 8 66 0 8 66 6 6 0 PP 8 66 55 2 7 0 8...

Страница 60: ...UAM0415 60...

Страница 61: ...7 0 3 57 6 5 37 21 47 830 6 830 8670 17 66 830 5 7 21 3 7 8 66 0 8 66 0 8 66 6 0 PP 8 66 55 2 7 0 8 66 0 8 66 0 8 66 15 0 UAM0415 61...

Страница 62: ...USM7573 62...

Страница 63: ...3 7 86 6 830 66 67 1 5 3 7 86 6 5 830 9 66 FPH 6KDIW 1R DQGOH 7 830 9 66 FPH 6KDIW RU DQGOH 7 830 3 9 1 8 648 5 66 830 5 1 63 5 830 5 1 63 5 830 1 5 1 830 7 16 211 5 5 7 830 9 7 16 211 5 3 1 830 1 7...

Страница 64: ...USM1402 64...

Страница 65: ...7 0 3 57 6 5 37 21 47 8 0 75 2 66 0 830 675 5 0 7 4 7 7 830 2 187 25 675 1 5 830 32 5 25 830 7 3 6 8 66 6 6 0 PP USM1402 65...

Страница 66: ...UAM0377 66...

Страница 67: ...830 75 2 6 830 87721 086 5220 PP 1 830 87721 5 1 PP 1 2 830 9 1 5 86 830 9 7 1 1 25 25 1 6 5 830 9 1 3 7 6723 830 9 1 3 7 67 57 830 02725 67 57 5 7 0 9 830 9 02725 2 7 0 8 66 0 8 66 6 0 PP 830 3527 7...

Страница 68: ...USM1231 68...

Страница 69: ...801 7 0 75 830 9 66 2 801 6 7 830 9 2 801 3 7 6 830 6 7 803 5 830 635 1 0 1 5 6 7 830 635 1 6322 830 2167 17 25 635 1 830 2 801 2 PP 25 0 88 1 5 5 1 PP 8 66 6 0 PP 8 66 0 8 66 0 8 66 6 0 8 66 6 0 8 6...

Страница 70: ...USM1230 70...

Страница 71: ...801 5 7 0 75 830 9 2 801 3 5 7 6 830 6 7 803 5 830 635 1 6322 830 2167 17 25 635 1 830 2 801 2 PP 25 0 88 1 5 5 1 PP 8 66 6 0 PP 8 66 0 8 66 0 8 66 6 0 PP 830 9 2 801 6 7 830 635 1 0 1 5 6 7 8 6 0 PP...

Страница 72: ...USM6139 72...

Страница 73: ...7 PP 830 5 38 63 5 830 66 7 16 211 5 635 1 2 5 830 66 635 1 2 725 3 1 830 66 635 1 5 9 6 8 66 7 5 7 5 1 6 7 830 5 38 830 66 5 1 38 830 5721 5 7 1 5 8 66 1 21 2 187 0 8 66 0 8 66 666 0 PP 8 66 666 8 66...

Страница 74: ...USM6140 74...

Страница 75: ...P 830 66 635 1 2 725 3 1 830 66 7 16 211 5 635 1 2 5 830 5 38 63 5 830 5721 5 7 1 5 830 66 5 1 38 830 675 3 8 0 7 830 66 635 1 5 9 6 8 66 7 5 7 5 1 6 7 8 66 323 5 9 7 66 8 66 0 8 66 1 21 2 187 0 8 66...

Страница 76: ...USM1229 76...

Страница 77: ...7 0 3 57 6 5 37 21 47 8 0 5 68 66 0 8 0 66 3 927 66 8 0 66 3 927 66 8 0 66 7 3 2 USM1229 77...

Страница 78: ...UAM0374 78...

Страница 79: ...7 29 5 830 9 66 63 5 5 830 5 5 29 5 8 5 1 830 9 6723 5 7 1 5 7 2 830 66 72 03 830 7 5 3 8 830 3 8 830 66 7 16 21 635 1 830 9 635 1 5 7 1 5 21 830 66 5217 29 5 83 6723 1 50 85 7 8 66 6 0 PP 8 66 0 8 66...

Страница 80: ...UAM0371 80...

Страница 81: ...7 2 0 17 86 6 830 635 1 6833257 0 830 66 203 635 1 6 9 7 66 830 5217 3 7 8 5 1 830 66 723 5 7 0HWULF 830 7 7 723 3 5 830 675 3 8 0 7 8 66 323 5 9 7 66 830 3 8 8 66 6 0 PP 8 66 1 21 2 187 0 8 66 0 8 6...

Страница 82: ...UAM0372 UAM0373 82...

Страница 83: ...47 8 0 47 830 9 66 3 927 3 7 830 5 1 3 1 830 9 3 927 6 7 21 7 2 8 66 5 7 1 1 5 1 PP 6 7 8 66 6 0 PP 8 66 6 0 PP 830 3 927 6 7 63 5 8 1 21 2 7 830 9 3 927 6 7 6 257 7 2 830 9 66 635 1 5 7 1 5 8 66 6 6...

Страница 84: ...USM0391 84...

Страница 85: ...7 0 3 57 6 5 37 21 47 830 66 648 5 5 830 66 6 1 2 1 2 830 66 1 6 5 5 830 66 1 6 5 830 6 257 2 5 37 830 66 6 1 2 1 1 830 66 2035 66 21 635 1 8 66 6 0 PP USM0391 85...

Страница 86: ...USM0823 86...

Страница 87: ...7 0 3 57 6 5 37 21 47 830 6833257 3 7 830 8 2 723 830 9 8 2 830 3 67 7 5 1 8 66 6 8 66 6 0 PP 8 0 12 PP 3 1 66 USM0823 87...

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