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MANUAL [

PY740020/21

]

 • Subject to alteration! Version: 10.10.2018

 
 

ipf electronic gmbh

 • Kalver Straße 25 - 27 • 58515 Lüdenscheid 

│

 Tel +49 2351 9365-0 • Fax +49 2351 9365-19 

│

 [email protected] • 

www.ipf.de

  15

 

 

4.4  Sensor alignment 

As standard the sensor is mounted at a right angle (90°) to the reference surface or the object (standard 

installation), but it can also be mounted at an angle of up to 30° (angled installation).  

To get the most accurate measurements possible in angled installation, the inclination angle of the sensor has 

to be taught in, see chapter FLEX MOUNT.  

The distance from the reference surface or the object must not exceed the "End of measuring range" value on 

the measuring axis.  

 

 

 

 

 

 

 

 

Note 

Angle deviations can affect measuring accuracy (see chapter Alignment errors). 

 

Tip 

To facilitate sensor alignment, LIVE MONITOR can be used as an aid. LIVE 

MONITOR continuously outputs the currently measured angle and the distance 

from the reference surface. 

 

Содержание PY740020

Страница 1: ...Manual for PY740020 21...

Страница 2: ...ce 14 4 4 Sensor alignment 15 4 5 Standard installation 16 4 6 Angled installation 18 4 7 Practical zero point search 20 4 8 Installation accessories 20 5 Configuration via touch panel 21 5 1 Overview...

Страница 3: ...e 25 27 58515 L denscheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 3 7 5 Cleaning the sensors 66 7 6 Disposal 66 8 Error correction and tips 67 8 1 Effects of deviations in the in...

Страница 4: ...740020 21 sensor detects edges and outputs their position distance and center between edges It was especially developed for easy handling flexible use and precise measurement The red light laser ensur...

Страница 5: ...Function Edge Function Width Function Gap Let s get started Optional Measuring field limitation Optional Switching output 2 1 Connection Connection The sensor is connected according to the connection...

Страница 6: ...object if there is no reference surface in the measuring field The object must be within the measuring field i e the distance from the sensor must be between the start of the measuring range Sdc and...

Страница 7: ...EDGE R RISE EDGE R FALL EDGE HEIGHT Minimum height to be detected as an edge OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable measurement resu...

Страница 8: ...sensor OBJECT WIDTH OBJECT CENTER OBJECT HEIGHT Minimum height of the object to be measured OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable me...

Страница 9: ...is of the sensor GAP WIDTH GAP CENTER GAP DEPTH Minimum gap depth to be detected as an edge OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable me...

Страница 10: ...easuring field limitation optional The measuring field can be changed via the MEASURING FIELD function This function is required when there are objects in the measuring field which should not be detec...

Страница 11: ...th affects signal noise Signal noise increases the longer the connection cable is Analog output I_OUT Noise 5 92 A 1 sigma 10m cable and 680 Ohm 3 59 A 1 sigma 2m cable and 680 Ohm Analog output U_OUT...

Страница 12: ...diagram Color Function Description Pin 1 WH white n c Not connected Pin 2 BN brown Vs Voltage supply 15 28 VDC Pin 3 GN green analog Analog output 4 20 mA or 0 10V Pin 4 YE yellow out Switching output...

Страница 13: ...or reference levels To ensure easy alignment of the sensor during installation the surfaces defined here are available The laser beam of the sensor runs parallel to level R3 and is at a right angle to...

Страница 14: ...es in the measuring field which should not be detected for exceptions see chapter MEASURING FIELD If there is no reference surface as a measuring level the sensor should be aligned to the object If th...

Страница 15: ...up to 30 angled installation To get the most accurate measurements possible in angled installation the inclination angle of the sensor has to be taught in see chapter FLEX MOUNT The distance from the...

Страница 16: ...ra e 25 27 58515 L denscheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 16 4 5 Standard installation In standard installation the sensor is mounted at a right angle 90 to the refere...

Страница 17: ...portant terms Left and Right are to be regarded respectively from the viewpoint of the plug 0mm Measuring field Z Measuring field width left Blind region NOTE For further explanations see chapter Func...

Страница 18: ...n object there should be avoided since the resulting shadowing of objects could produce incorrect measuring values 4 6 Angled installation Compared to standard installation the sensor can be mounted a...

Страница 19: ...connector side of the sensor After activation of the FLEX MOUNT function the sensor axis is no longer relevant The measurement coordinate system is now represented by the M and K axes The measurement...

Страница 20: ...vailable as an accessory This bracket fits best with the ball head holder AY000143 The sensor can be aligned within the entire pivoting radius of the ball head 4 8 1 Mounting kit for PY74 series With...

Страница 21: ...t the top is displayed on a black background the value of the bottom line can be adjusted using the UP DOWN keys and saved with SET Process successful The display background lights up green Value succ...

Страница 22: ...Down decrease value SET OK Save new value Only in the setting menu when the top line is displayed on a black background change value 5 1 3 Locking the touch panel The keys on the control panel are lo...

Страница 23: ...ocked Slide over all keys from right to left Jump directly to run mode Can be used from any menu 5 1 5 LEDs on the sensor LED Lights up Flashes Yellow out1 activated Adjustable switching output1 activ...

Страница 24: ...eration Version 10 10 2018 ipf electronic gmbh Kalver Stra e 25 27 58515 L denscheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 24 5 2 Function tree The menu that can be accessed vi...

Страница 25: ...MANUAL PY740020 21 Subject to alteration Version 10 10 2018 ipf electronic gmbh Kalver Stra e 25 27 58515 L denscheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 25...

Страница 26: ...ing LIVE MONITOR The sensor continuously measures the angle and the distance of the optical axis from the measuring level and outputs the values This makes installation much easier and also points out...

Страница 27: ...or center of an object as a value in mm calculated from two edges The measuring modes and their calculation are described below 5 4 1 Edge L rise The edge of the first rising flank from the left Dista...

Страница 28: ...e first rising flank from the right Distance in mm measured from the center of the measuring range of the sensor to the edge 5 4 4 Edge R fall The edge of the first falling flank from the right Distan...

Страница 29: ...5 Object width Distance of the Edge L rise from Edge R rise Width measurement of the object in mm 5 4 6 Object center Average of the Edge L rise and the Edge R rise Output of the distance from the cen...

Страница 30: ...7 Gap width Distance of the Edge L fall from Edge R fall Measurement of a gap between two edges in mm 5 4 8 Gap center Average of the Edge L fall and the Edge R fall Output of the distance from the c...

Страница 31: ...and average is used to filter out interference in the sensor and smoothen the output signal Average Moving averages also known as rolling or running averages reduce the existing variation in a series...

Страница 32: ...uired when the angle to the reference surface is unknown a standard installation right angle to the reference surface or the object is not present the reference surface is to be automatically taught i...

Страница 33: ...plate if there is no reference surface Auxiliary plate To compensate for unevenness and increase accuracy a flat temporary auxiliary plate can be used for this process It is placed on the reference su...

Страница 34: ...or data sheet Section 6 1 Correct distance between sensor and reference surface The inclination angle of the sensor to the reference surface is too large Maximum inclination angle 30 Correct inclinati...

Страница 35: ...displacement will also be used to suppress unwanted backgrounds The surface taught in under TEACH REF is always the basis for this This can be corrected downward with a positive value NOTE If an auxi...

Страница 36: ...e This function is particularly useful in the inclined state because the borders of the measuring field can be more easily recognized thanks to the rectangle secured measuring field in height and widt...

Страница 37: ...49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 37 The maximum height and width of the rectangle vary depending on the inclination angle Examples with an inclination angle of 30 Examples wit...

Страница 38: ...MIT L LIMIT R OFFSET LIMIT RIGHT LIMIT LEFT OFFSET 0 mm 0mm Left Right OFFSET 0 mm LIMIT RIGHT LIMIT LEFT Left Right 0 mm Standard installation Angled installation FLEX MOUNT 0mm Reference point Refer...

Страница 39: ...EX MOUNT is activated the taught in reference surface is zero FLEX MOUNT activated If the FLEX MOUNT function is activated the sensor already knows the reference surface the desired offset value can b...

Страница 40: ...51 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 40 Examples of measuring field limitations 5 9 6 MEASURING FIELD Set maximum values resets all adjustments of the measuring field to the standard s...

Страница 41: ...threshold with a switch point or as a window window function is defined here 5 10 2 SWITCH POINT The switch point is selected in mm using the arrow keys The point must be within the measuring range 5...

Страница 42: ...nd illumination automatically switches off after the set time or remains switched on The countdown begins as soon as the keys for an operation are locked key symbol OFF after 5 min OFF after 10 min OF...

Страница 43: ...asuring range Sde MEASURING FIELD Max values trapezium DIGITAL OUT Threshold 0mm Active high DISPLAY LIGHT OFF after 5 min LANGUAGE English 5 12 SETTING The settings entered in the sensor can be appli...

Страница 44: ...scheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 44 The values are displayed successively it is possible to jump to the next value using SET FUNCTION MEASUREMENT TYPE EDGE HEIGHT O...

Страница 45: ...Yes Function MEASURING FIELD Yes Yes Measuring range distance 100 150 mm 150 250 mm Start of measuring range Sdc 100 150 End of measuring range Sde 150 250 Measuring range width 48 72 mm 75 125 mm Fi...

Страница 46: ...nness 0 5 mm 1 mm Min reference surface length 24 mm 50 mm Max cable length 5 m up to the neutral point 5 m up to the neutral point Setting Touch display Touch display Heating period 15 min 15 min Tem...

Страница 47: ...8 2 6 2008 7 5mm p p for f 2 8Hz 2g for f 8 200Hz or 4g for 200 500Hz Resonance test IEC 60068 2 6 2008 1 5mm p p for f 10 57Hz 10 cycles for each axis 10g for f 58 2 000Hz 10 cycles for each axis IEC...

Страница 48: ...tion Light mode Dark mode 1 2 ms 3 6 ms 1 ms 3 ms Pulse period Light mode Dark mode 2 7 6 6 ms 5 2 9 0 ms 2 7 ms 4 8 ms Total emitted pulse power 15 mW 3 mW Beam shape Elliptical focused toward laser...

Страница 49: ...bject to alteration Version 10 10 2018 ipf electronic gmbh Kalver Stra e 25 27 58515 L denscheid Tel 49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 49 6 1 1 Beam divergence Vertical level H...

Страница 50: ...6 2 Dimensions Optical axis...

Страница 51: ...a line and projected to the surface of the object to be measured Using the multi lens system the reflected light from this laser line is projected onto a matrix A controller calculates from this matr...

Страница 52: ...independent measurement Thanks to the unique mode of operation the position of an object in the measuring field is not important when e g the width or the gap is measured 6 3 2 qTarget Because the me...

Страница 53: ...nfo ipf de www ipf de 53 6 4 Object to be measured 6 4 1 Object size The following requirements must be met so that the sensor can evaluate the object to be detected The width of the object to be meas...

Страница 54: ...ing to an object A falling flank is a flank which runs from near to far a flank which runs from an object to infinity or nothing The point of the flank which is closer to the sensor is always chosen a...

Страница 55: ...mA or volt the supply voltage Vs from the sensor must be switched on and off again 6 5 1 1 Voltage drop The ICC supply current from the sensor flows via the 24V line to the sensor and on the 0V line b...

Страница 56: ...hm s law the following voltage drop occurs at RL1 URL1 RLine ICC URL1 1 90mA 90mV In this example the U Out is increased by 90mV Tip Many measuring inputs can however only be operated with 0 10V Using...

Страница 57: ...al The measuring values in mm can be converted into the analog output signal with the following formulas 6 5 2 1 Sensors with measuring range Distance 100 150 mm Fixed scaling 10 mm V 6 25 mm mA Funct...

Страница 58: ...is 4mA or 0V To return the sensor to measuring mode Sync In must be set from high to low Sync In must remain on low for at least 5 s in order for the sensor to begin measuring again If Sync In switch...

Страница 59: ...de 59 Measurement in case of Sync In low Every time before a laser pulse is transmitted the sensor checks the level at Sync In If it is low the sensor immediately begins the next measurement High Low...

Страница 60: ...ipf de www ipf de 60 Sync In low to high If the Sync In level is on high the sensor always finishes its initiated measurement and then holds off on doing the next measurement All outputs are held hol...

Страница 61: ...uring mode Sync In must be set from high to low Sync In must remain on low for at least 5 s in order for the sensor to begin measuring again If Sync In switches from high to low level the response tim...

Страница 62: ...or a window and the switching points can be set see chapter DIGITAL OUT The output is transmitted as a push pull signal with active high or active low depending on the setting 6 5 5 Alarm The alarm o...

Страница 63: ...Function and design The display consists of a monochrome 128 x 32 Pixel LCD with RGB LED background illumination The sensor can be configured using four keys Operation Four capacitive touch operator i...

Страница 64: ...rmed only by a qualified person Installation For mounting use only the mechanical mountings and mechanical mounting accessories intended for this product Unused outputs must not be wired In cable vers...

Страница 65: ...sufficiently from longer radiation Class 2 lasers can therefore be used without further protection if it is ensured that it is not necessary to look at it intentionally for longer than 0 25 s or the c...

Страница 66: ...laser distance sensors do not require any maintenance except that the front windows must be kept clean Dust and fingerprints can impair sensor function It is normally sufficient to wipe the windows w...

Страница 67: ...ion angle of the sensor deviates from its stored angle tilting angle When the sensor is mounted at an angle and FLEX MOUNT is inactive the tilting angle cannot be compensated and measuring errors can...

Страница 68: ...an influence on the measuring frequency Measuring field width Measuring field height OBJECT setting Bright or dark The measuring field height influences the measuring frequency more than the limitati...

Страница 69: ...49 2351 9365 0 Fax 49 2351 9365 19 info ipf de www ipf de 69 Limited measuring field in max distance The position of the limited measuring field should be in max distance to the sensor OBJECT setting...

Страница 70: ...djust evaluation The sensor is mounted at an inclined angle to the reference surface so that the zero point shifts compared to standard installation right angle See also Section Sensor alignment The s...

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