Inverter Fusion FUSION 151 HF Скачать руководство пользователя страница 22

TROUBLESHOOTING GUIDE

FAULT                  

CAUSE

REMEDY

No Power On LED 

Lamp

No mains power available.

Ensure  that  the  machine  is 

connected  to  a  suitable  live  mains 

power source and switched on.

The LED & Meter 

Display Is Not Lit Up

The machine power switch is 

turned off.

Ensure  that  the  machine  power 

switch  located  on  the  rear  of  the 

machine  is  switched  to  the  on 

position.

No Welding Output

Incorrect mode setting.

Check that the correct welding (MMA 

/  TIG)  mode  is  selected  in  the  LED 

display.

Machine Does Not 

Operate With TIG 

Torch Switch.

Broken torch lead or faulty 

torch   switch.    In-correctly 

fitted   remote   connection 

plug.

Use  a  meter  to  check  that  the  torch 

switch  is  functioning  and  check  that 

the  remote  control  plug  is  wired 

correctly.

No Shielding Gas

Empty gas cylinder or in-

correctly adjusted gas flow 

rate.

Replace & adjust as required. Check 

that  no  kinks  are  present  in  the  gas 

and torch supply hose.

Welding Operation Is 

Erratic Or Not As 

Required.

Incorrect   welding   current 

selected.   Faulty or damp 

electrodes.

Check that the current level is correct 

for  the  application.  Select  an 

alternative electrode.

Erratic Or 

Uncontrollable 

Welding Arc

Faulty welding torch or bad 

earth   returns   (work   lead) 

connection.

Check    that   the    correct   sized 

components are fitted and that the 

welding torch is in good condition. 

Ensure that all connections are 

secure and that there is a good earth 

return connection with the work piece.

Machine Overheats

The machine working duty 

cycle has been exceeded.

Check  and  ensure  that  there  is  no 

restriction  in  the  machine  fan  in  and 

output  ducts.  Also  ensure  that  there 

is adequate ventilation space around 

the machine.

WARNING

If any fuses need to be changed, these must be replaced by ones of the same value. No 

warranty claims will be accepted in respect of damage caused or resulting from the use of 

higher rated fuses.

Under no circumstances should any attempt be made to operate the equipment with any of 

the machine casings removed or in a dangerous condition. The machine operates at very high 

voltages and serious personal injury could be incurred if unqualified persons make any repair 

attempt. If in any doubt immediately disconnect the unit and contact the supplier. 

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24pp A5 Instruction Manual.indd   22

28/9/06   3:33:17 pm

Содержание FUSION 151 HF

Страница 1: ...operation and safe working practices for arc welding we recommend that you read the HSE Booklet HSG204 Health Safety in Arc Welding Do not attempt to install or operate this equipment until you have...

Страница 2: ...24pp A5 Instruction Manual indd 2 28 9 06 3 33 09 pm...

Страница 3: ...DING GUIDE 12 TIG WELDING GUIDE 13 INSULATION PAT TESTING 14 15 WARRANTY INSTRUCTION 16 17 CARE MAINTENANCE 18 TROUBLESHOOTING GUIDE 19 NOTICE Failure to adhere to the advice and instruction given in...

Страница 4: ...er is isolated before making any primary connections 1 Ensure that an adequate mains power supply is available with a correct fuse rating to supply the machine at the duty cycle the operator requires...

Страница 5: ...NOTE The equipment is supplied as standard with a 5 wire remote control receptacle for torch switching and current control A 3 wire remote control option is available upon request It is not possible...

Страница 6: ...No 000080 Electrode Holder Fitted With 3 Metre Power Cable 35mm Male Dix Plug P No 000079 Earth Clamp Fitted With 3 Metre Power Cable 35mm Male Dix Plug SPECIFICATIONS Fusion 151 HF Fusion 151 PHF Fu...

Страница 7: ...REMOTE CURRENT is displayed in the window F9 Rotate control knob F1 in an anti clockwise direction until the text in window F9 reads PANEL CONTROL 7 Using the correct safety equipment to protect the b...

Страница 8: ...int and display TIG MODE At any time during the menu set up the display can be signalled to return to the datum point by pressing and releasing the torch on off switch The selection control knob can b...

Страница 9: ...d in the window F9 Rotate control knob F1 in an anticlockwise direction so that the text in window F9 reads PANEL CONTROL 20 It is not necessary to adjust the welding sequence menu parameters in the o...

Страница 10: ...nect the remote current control device to be used into the receptacle F12 F13 and complete the set up and operational instructions as detailed for HF TIG Welding Set Up in paragraphs 1 through to 18 2...

Страница 11: ...text SPOT TIME is displayed in window F9 Rotate control knob F1 to select the required spot weld time 8 Rotate the control knob F8 clockwise until the text DOWN SLOPE TIME is displayed in window F9 R...

Страница 12: ...l is ratio metric Any potentiometer with a value between 1K 10K Ohms can be used for the control THREE WIRE REMOTE CONTROL CONNECTION For 3 wire remote control connection the remote control receptacle...

Страница 13: ...rent Allows the welding current to be gently increased in the weld puddle Pulse Mode Selection If turned to minimum the pulse is switched off If a current level is selected the machine will pulse betw...

Страница 14: ...to start and end the welding sequence When the torch switch is depressed the weld sequence will begin When the switch is released the weld sequence will be signalled to end 4 Touch Torch Control Sign...

Страница 15: ...etal freezes and this should be kept as uniform in width as possible 12 12 MMA STICK WELDINGGUIDE The following notes are aimed at providing the operator with a basic overview of MMA welding technique...

Страница 16: ...and chemical process industries There is no flux used in the TIG welding process so the finished weld requires the minimum of cleaning afterwards Wide ranges of gas shrouds are available that allow ac...

Страница 17: ...nt has not been subjected to conditions for which it is not suitable eg it is wet or excessively contaminated f There is no damage to the external casing of the equipment or there are no loose parts o...

Страница 18: ...not rely on a protective earth connection to the welding circuit for electrical safety There are no exposed conductive parts on the Marvel welders that are directly connected to earth WARNING The weld...

Страница 19: ...re could invalidate or delay the completion of any warranty work Improper use abuse or any attempt to repair the product by an unauthorised third party will invalidate any warranty claim Any parts or...

Страница 20: ...er Fusion Limited and shall be one of the following Repair Replacement Where authorised by Inverter Fusion Limited the reasonable cost of a repair carried out by a third party Payment for or a credit...

Страница 21: ...cable has occurred Check the machine outer casings for any sign of cracking or breakage Inspect welding and work return leads for any breakdown in insulation Ensure connection plugs welding torch ele...

Страница 22: ...t level is correct for the application Select an alternative electrode Erratic Or Uncontrollable Welding Arc Faulty welding torch or bad earth returns work lead connection Check that the correct sized...

Страница 23: ...24pp A5 Instruction Manual indd 23 28 9 06 3 33 18 pm...

Страница 24: ...Limited products please contact us at the address provided below Inverter Fusion Limited Heathpark Way Heathpark Industrial Estate Honiton Devon EX14 1BB England Tel 0 1404 549791 Fax 0 1404 46718 Em...

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