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FIGURE 10 - REPLACING WIRING HARNESS

Charger

Cable

Mounting

Bracket

Wiring

Harness

To Controller

(STEPS 3, 15)

MKIV Joystick

Controller

Phillips Screws

(STEPS 4, 11)

Phillips Bolts

(STEPS 6, 13)

Locknuts

(STEPS 6, 13)

Spacers

(STEPS 4, 11)

Locknuts

(STEPS 5, 12)

DETAIL "A"

Phillips Bolts

(STEPS 5, 12)

(STEPS 7, 14)

Phono Jack Nut

Phono Jack

Limit Switch Bracket

NOTE: Position of Charger
Cable Mounting Bracket may
vary depending on wheel-
chair model and options.

Tie Wraps

(STEPS 8, 16)

15. Connect the wiring harness (BLUE) to the con-

troller connector (BLUE).

16. Resecure the wiring harness and motor cables to

the crossbraces with new tie wraps at the posi-
tions noted in STEP 8.

17. Reinstall the battery boxes. Refer to INSTALLING/

REMOVING BATTERY BOXES in this procedure of
manual.

18. If necessary, install the front and rear shrouds. Refer

to REMOVING/INSTALLING SHROUDS in PRO-
CEDURE 10 of this manual.

PROCEDURE 14

MWD WHEELCHAIRS

E
E
L

C
H
A

Содержание Ranger II Basic

Страница 1: ...s MWD FWD Ranger IIBASIC Ranger IISTANDARD Ranger IIJR Ranger II250 SERIES Service Manual DEALER THIS MANUAL MUST BE GIVEN TO THE USER OF THE WHEELCHAIR USER BEFORE USING THIS WHEELCHAIR READ THIS MAN...

Страница 2: ...n of the type of wheelchair to be used by an individual rests solely with the user and his her healthcare professional capable of making such a selection WHEELCHAIR TIE DOWN RESTRAINTS AND SEAT POSITI...

Страница 3: ...es in this manual refer to the following models RANGER II MWD models RANGER II BASIC RANGER II STANDARD RANGER II 250 SERIES RANGER II FWD models RANGER IIBASIC RANGER IISTANDARD RANGER II 250 Series...

Страница 4: ...N A N A 55o 114o 2 98o 2 35o 170o 2 22 in 19 1 2 in 22 in 24 3 4 in 24 3 4 in 24 3 4 in 35 in 35 in 39 in R2BASIC R2250series R2STANDARD 131to135lbs 138to142lbs 206to210lbs 213to217lbs 161to165lbs 168...

Страница 5: ...28 in 23 in N A N A 55 o 114 o 1 98 o 1 35 o 170 o 1 22 in 19 1 2 in 22 in 24 3 4 in 24 3 4 in 24 3 4 in 35 in 35 in 39 in R2BASIC R2250series R2STANDARD 122to127lbs 138to142lbs 203to207lbs 218to222l...

Страница 6: ...s manual Drive Wheels Tires 12 1 2 X 2 1 4 inch Pneumatic Standard Flat Free Optional Caster w Precision Sealed Bearings 8x1 3 4 inchSemiPneumatic Std 8x2 inchPneumatic Opt 6 x 2 inch Semi Pneumatic O...

Страница 7: ...or adapters other than those authorized by Invacare TIRE PRESSURE DO NOT use your wheelchair unless it has the proper tire pressure P S I DO NOT overinflate the tires Failure to follow these suggestio...

Страница 8: ...PTAIN S SEATS ONLY Disconnect limit switch BEFORE re moving seat damage to seat can occur Push Bracket Crossbrace Wiring Harness for Battery Box Lid Stabilizers may vary depending on manufacturing dat...

Страница 9: ...r NOTE Caution Label is located on side shroud Side Frame GENERAL GUIDELINES PROCEDURE 1 G E N E R A L G U I D E L I N E S CAUTION Repositioning the motors WILL af fect the stability and or perfor man...

Страница 10: ...N Repositioning the motors WILL af fect the stability and or perfor mance of the wheelchair Refer to PERCENTAGE OF WEIGHT DISTRIBU TION in the Owner s Manual BEFORE repositioning motors 1080267 Side F...

Страница 11: ...095559 WARNING DO NOT allow battery cable s to contact the opposite battery terminal s post s Re place cable s immediately if cable s insu lation becomes damaged Failure to observe these warnings may...

Страница 12: ...oltmetersarenotaffectedby polarity however analogmeters meterswithswing ing needles can be and should be used carefully A good meter reading should be 25 5 to 26 VDC 6 Have two 2 individuals one 1 on...

Страница 13: ...ep until all cells have been properly read A shorted or dead cell can be detected when it is theonlycellthatdoesnotcharge FIGURE 2 USING A HYDROMETER TO CHECK BATTERY CELLS LEAD ACID Number of Floatin...

Страница 14: ...ing Ifthesecaps are hard to remove they are either overtightened or the motor has become very hot Let motors cool If caps still cannotberemoved itisrecommendedthatthemotorbe sent to Invacare Technical...

Страница 15: ...rsarein theforward mostposition 1 Remove the caplug caps 2 Remove the front hex screw and caplug washer that secure the footboard mounting bracket and bushing tothewheelchair 3 Repeat STEPS 1 2 for th...

Страница 16: ...ETAIL A 3 Reinstall the four 4 flat head screws and barrel nuts that secure the removable footboard to the two 2 footplate clamps Tighten securely Angle ADJUSTING FOOTBOARD ANGLE FIGURE 3 1 Loosen but...

Страница 17: ...rdmount ingbracket 4 Move the footboard mounting brackets to one 1 of three 3 positions NOTE Toensuretheexistinghexscrewstightensecurely apply Loctite 242 onto the threads 5 Reinstallthetwo 2 hexscrew...

Страница 18: ...to REPLACING ARM REST PADS in this procedure of the manual 3 Removethelugbolt washersandlocknutthatsecure theexistingarmrestplatetotheseat frame assembly 4 Position the new armrest plate on the seat f...

Страница 19: ...e 7 Installnewbackupholsteryovermountedbackcane Washers FIGURE 2 REPLACING BACK UPHOLSTERY Back Cane This Procedure Includes the Following Replacing Seat Positioning Strap Replacing Back Upholstery Re...

Страница 20: ...stery to the wheelchair frame with tie wraps NOTE CleanupholsterywithwarmDAMPclothandmild detergent to remove superficial soil WARNING Laundering or moisture will reduce flame retardation of the uphol...

Страница 21: ...Angle Replacing Back Canes NOTE Makesuretolineupthemountingholesintheseat extensiontubeswiththenewseatupholstery 5 Installplugbuttonsintoendsoftheseatextensiontubes ADJUSTING BACK HEIGHT FIGURE 2 1 R...

Страница 22: ...same note the position of the existing top half of the back cane s beforeremovingfromthewheelchair 2 Removethephillipsscrewandwasherthatsecurethe backupholsterytotheexistingtophalfofthebackcane 3 Sli...

Страница 23: ...etheexistingbottomhalfofthebackcanefrom thewheelchair NOTE Theexistinginsertwillbereused 8 Remove the insert from the existing bottom half of the back cane 9 Install the insert into the new bottom hal...

Страница 24: ...STEPS 7 9 E L E C T R O N I C S PROCEDURE 7 11 Position the armrest pad on the armrest plate 12 Line up the mounting holes in the armrest insert arm rest plate and armrest pad 13 Reinstallrearphillip...

Страница 25: ...connect the following connections A Therighthandmotorandcontrollerconnection B Thelefthandmotorandcontrollerconnection C Battery wiring harness and controller connection 5 Cut the tie wrap that secure...

Страница 26: ...Battery Wiring Harness and Controller Connection BLUE Tie Wrap Wire Connector Support Tie Wrap Left Hand Motor Cable Controller Cable MKIV Controller Slot MKIV Controller Locknuts Mounting Stud on Whe...

Страница 27: ...E The captain s seat frame is at a 5o angle relative to the ground When the back angle is adjusted to 114o relativetotheseat itwillmeasure61o relativetotheground NOTE To determine 114o back angle rela...

Страница 28: ...Limit Switch Bracket Phillips Screws Washers and Lock nuts Actuator 114o 5 3 4 inches PROCEDURE 8 LIMIT SWITCH L I M I T S W I T C H D Only tighten the two 2 phillips screws washers and locknuts that...

Страница 29: ...the cutout in the gearbox drive shaft 1 Install new existing front wheel onto the motor drive shaft Makesurethechamfered angledin sideofthe wheelhubispointingawayfromthewheelchair 2 Install washer on...

Страница 30: ...stingfour 4 beveledlocknuts Torquelocknutsto160 inch pounds 3 Repeat STEPS 1 2 for opposite side if necessary 4 Installthebatteryboxes RefertoINSTALLING REMOV INGBATTERYBOXESforone 1 ofthefollowing FW...

Страница 31: ...l with one 1 of the flats on the head of the hex screw FIGURE 1 TIGHTEN the hex screw until the closestflatandlockingtabareparallel NOTE Tightenhexscrewonly DONOTloosenhexscrew tomakeoneofthetabsonthe...

Страница 32: ...ecure with locknut WARNING Improper positioning of the washer will prohibit the free movement of the forks 9 Install Loctite 242 onto the hex screw 10 Position the caster into the new fork 11 Reinstal...

Страница 33: ...o TRANSPORTING RANGERIIMWD INTEGRATEDSLINGSEATS in PROCEDURE 12 of this manual B CAPTAIN S SEAT MODELS Reinstall the Captain s Seat onto the wheelchair Refer to RE MOVING INSTALLINGCAPTAIN SSEATinPRO...

Страница 34: ...heelchair Frame WHEELCHAIRS NOT EQUIPPED WITH WEIGHT SHIFT BASIC TILT WHEELCHAIRS EQUIPPED WITH WEIGHT SHIFT BASIC TILT Front Shroud 1 4 Turn Bolts Phillips Screws Washers Side Shroud Side Shroud Phil...

Страница 35: ...toREMOVING INSTALLINGFRONTSHROUDinthis procedure of the manual 2 Remove the rear shroud from the wheelchair Refer toREMOVING INSTALLINGREARSHROUDinthis procedure of the manual 3 Perform one 1 of the f...

Страница 36: ...Refer toREMOVING INSTALLINGREARSHROUDinthis procedure of the manual 8 Reinstall the front shroud onto the wheelchair Refer toREMOVING INSTALLINGFRONTSHROUDinthis procedure of the manual 6 Perform one...

Страница 37: ...that secure the wiring harness to the crossbrace 7 Removethehexbolts washersandlocknutsthatse cure the bottom of the two 2 crossbraces to the wheelchair frame 8 Remove the hex bolt coved spacers wash...

Страница 38: ...13 Washer STEPS 7 12 Crossbrace Locknut STEPS 7 12 Hex Bolts STEPS 7 12 DETAIL B FWD WHEELCHAIRS ONLY FIGURE 1 ADJUSTING SEAT WIDTH INTEGRATED SLING SEAT S NOTE Right and left is determined by sit tin...

Страница 39: ...urethetwo 2 existingcrossbracestogether NOTE Note coved spacer washer and locknut order for reinstallation 10 Removethefour 4 pivottubeplugpinsfromthebot tom of the two 2 existing crossbraces C R O S...

Страница 40: ...crossbraces Front of Wheelchair DETAIL A STEPS 9 12 MWD WHEELCHAIRS FWD WHEELCHAIRS Wheelchair Frame Locknut STEPS 4 17 Hex Bolt STEPS 4 17 Hex Bolts STEPS 5 16 Locknut STEPS 8 13 Push Bracket Crossbr...

Страница 41: ...ALWAYS use a battery lifting strap when lifting a battery It is the most convenient method and assures that the battery acid will not spill It also helps to prolong the life of the battery DO NOT tip...

Страница 42: ...3 depending on battery type otherwise dam age to the battery cable may result when in stalling battery terminal caps 2 Connect battery cable s to battery ies terminal s post s as follows DETAIL A or...

Страница 43: ...0 x 7 8 Inch Hex Flange Screw NEGATIVE Battery Terminal Post Group 22NF Battery POSITIVE Battery Terminal Post POSITIVE Red Battery Cable NEGATIVE Black Battery Cable DETAIL B 1 4 20 Hex Flange Locknu...

Страница 44: ...own in FIGURE 4 proceed to STEP 2 NEGATIVE Battery Terminal Post and Battery Clamp POSITIVE Battery Terminal Post Note position of battery clamp FIGURE 4 CONNECTING BATTERY CABLES BATTERY CLAMP METHOD...

Страница 45: ...ETHOD CONNECTING BATTERY CABLE S TO BATTERY IES TERMINAL S POST S CONNECTING BATTERY CABLE S TO BATTERY IES TERMINAL S POST S Hex Screw Negative BLACK Battery Cable Positive RED Battery Cable Battery...

Страница 46: ...Motor Gearbox R2STANDARD FIGURE 1 ASSEMBLING RANGER II FWD INTEGRATED SLING SEATS ASSEMBLING RANGER II FWD Integrated Sling Seats FIGURE 1 WARNING Theweightofthewheelchairwithouttheuserand batteriesi...

Страница 47: ...manual Install the electronics Refer to PREPARINGMKIVJOYSTICK FOR USE in PROCEDURE 7 of this manual Install the footrests legrests Refer to INSTALLING REMOVING FOOT RESTS or INSTALLING ELEVAT ING LEGR...

Страница 48: ...O NOT attempt to recharge the batteries and operatethepowerwheelchairatthesametime During use and charging unsealed batteries will vent hydrogen gas which is explosive in the right concentration with...

Страница 49: ...M BATTERY BOXES in this procedure of the manual Cleaning Battery Terminals WARNING DO NOT allow the liquid in the battery to come in contact with skin clothes or other possessions It is a form of acid...

Страница 50: ...retaining strap together to secure the rear shroud and battery box in place 12 Press down on the rear shroud until the two 2 clips secure the rear shroud to the two side shrouds 13 Connect the batter...

Страница 51: ...er to REMOVING INSTALLING SHROUDS FWD WHEELCHAIRS in PROCEDURE 9 of this manual 2 Remove the battery boxes from the wheelchair Refer toINSTALLING REMOVINGBATTERYBOXESinthis procedure of the manual 3 P...

Страница 52: ...STANDARD R2JR R2BASIC AND R2STANDARD R2JR Battery Tray Notch Notch Battery Tray Stop l Battery Bracket FIGURE 9 BATTERY TRAY FOLDING BATTERY TRAY FOR TRANSPORT FIGURE 10 BATTERY TRAY UNFOLDING BATTERY...

Страница 53: ...OR TRANSPORT in this procedure of the manual 2 Removethehexboltandlocknutthatsecureone 1 of the battery tray pins to the battery tray 3 RefertoFIGURE11 todeterminemountingholeinthe batterytraythatcorr...

Страница 54: ...rom the wheelchair Refer toINSTALLING REMOVINGBATTERYBOXESinthis procedure of the manual 3 Remove the battery tray Refer to REMOVING BAT TERY TRAY in this procedure of the manual 4 Remove the two 2 mo...

Страница 55: ...bs 12 Tighten the rear locknut that secures MKIV controller to the wheelchair and torque to 156 in lbs REPLACING WIRING HARNESS FIGURE 18 16 18 and 20 inch Wide Models 1 If necessary remove the front...

Страница 56: ...t Wiring Harness To Controller STEPS 4 15 Phillips Screws STEPS 7 13 Spacers STEPS 5 11 Locknuts STEPS 6 12 Phillips Bolts STEPS 6 12 Phillips Screws STEPS 5 11 Phono Jack Nut Phono Jack Side Shroud 1...

Страница 57: ...h the two 2 phillips screws and spacers 10 Position the front battery connector on the wheelchair frame as shown in FIGURE 19 and secure with the two 2 phillips bolts and locknuts 11 Secure the wiring...

Страница 58: ...ection BLUE Wire Connector Support MKIV Controller Slot Charger Cable Mounting Bracket Wiring Harness To Controller Phillips Screws Locknuts Phillips Screws Tie Wrap Phillips Bolts Spacer Spacer Rear...

Страница 59: ...esponds to the user s weight is different than the factory setting the motors MUST BE repositioned to maintain proper stability and controllability BEFORE using thewheelchair Otherwiseinjuryordamageca...

Страница 60: ...battery boxes Refer to INSTALLING RE MOVING BATTERY BOXES in this procedure of the manual REPLACING CLUTCH HANDLES R2BASIC AND R2JR FIGURE 21 1 Remove the battery boxes Refer to INSTALLING REMOVING B...

Страница 61: ...Use Loctite 242 and tighten the motor gearbox to the wheelchair frame securely with the six 6 socket screws Torque to 60 inch pounds 13 Connect the clutch handle to the new motor gearbox and line up t...

Страница 62: ...F W D W H E E L C H A I R S 5 Rotate battery tray hanger bracket up 6 Left side of wheelchair only Remove the front dust cover from the end of the crossbrace NOTE left is determined by sitting in the...

Страница 63: ...o 60 inch pounds STEPS 8 10 Motor Gearbox STEPS 4 6 13 14 15 Spacers Battery Tray Hanger Bracket Hex Screws Footboard Mounting Bracket Dust Cover Not Shown SHORT Socket Screws Apply Loctite 242 and to...

Страница 64: ...S in PROCEDURE 3 of the owner s manual part number 1080722 Adjust the stabilizers Refer to ADJUSTING STABILIZ ERS in this procedure of the manual WARNING After ANY adjustments repair or service and BE...

Страница 65: ...are flush with the pivot links on the crossbraces 2 Assemble the wheelchair Refer to FIGURE 2 3 Install the shrouds Refer to REMOVING INSTALL ING SHROUDS in PROCEDURE 10 of this manual 4 Install the...

Страница 66: ...attempt to recharge the batteries and operate the power wheelchair at the same time During use and charging unsealed batteries will vent hydrogen gas which is explosive in the right concentration with...

Страница 67: ...nstall the rear shroud Refer to RE MOVING INSTALLINGSHROUDS MWDWHEEL CHAIRS in PROCEDURE 9 of this manual Wheelchairs Equipped With Mark IV RII Joystick Detail B of FIGURE 6 1 Attach the battery charg...

Страница 68: ...he battery con nectors on the wheelchair frame 1 Removethebatteryboxesfromthewheelchair Referto REMOVING INSTALLING BATTERY BOXES in this procedure of the manual 2 Removeexistingbatteriesfromthebatter...

Страница 69: ...YBOXESinthisprocedureofthe manual 6 If necessary install the shrouds Refer to REMOV ING INSTALLING SHROUDS MWD WHEEL CHAIRS in PROCEDURE 10 of this manual Installing Battery Tray onto Wheelchair Equip...

Страница 70: ...TRAY FOR WHEELCHAIRS NOT EQUIPPED WITH WEIGHT SHIFT BASIC TILT BATTERY TRAY FOR WHEELCHAIRS EQUIPPED WITH WEIGHT SHIFT BASIC TILT Battery Tray Pins Battery Tray Hanger Bracket Mounting Slots Mounting...

Страница 71: ...lchair frame 5 Remove the two 2 phillips bolts and locknuts that securethefrontbatteryconnectortowheelchairframe 6 Remove the two 2 phillips bolts and locknuts that securethewiringharnesstothechargerc...

Страница 72: ...r CableMountingBracketmay vary depending on wheel chair model and options Tie Wraps STEPS 8 16 15 Connect the wiring harness BLUE to the con troller connector BLUE 16 Resecure the wiring harness and m...

Страница 73: ...rly NOTE If the height of the stabilizer springs is less than the height that corresponds to the approximate weight of the user thewheelchairwillnotbeabletoclear2 inchobstacles NOTE Thestabilizersprin...

Страница 74: ...USER PREFERENCE BOTTOM Hex Bolt Stabilizer Plates Locknut Stabilizer Cylinder Bottom of Stabilizer Cylinder Adjustment Nut Jam Nut FIGURE 14 ADJUSTING TYPE B STABILIZER ASSEMBLY FOR USER PREFERENCE B...

Страница 75: ...ly 7 Secure the bottom of the new stabilizer cylinder to the stabilizer plates with the hex bolt and locknut 8 RepeatSTEPS2 7fortheoppositesideofthewheel chair if necessary 9 Tighten the jam nut on th...

Страница 76: ...the wheel chair frame with the top mounting screw and locknut Loosely tighten 7 Torquebothmountingscrewsto13ft lbsandthenback off 1 8 to 1 4 turn NOTE The length of the new stabilizer cylinder must b...

Страница 77: ...NGSHROUDSinPROCEDURE 10 of this manual 2 Loosen the jam nut on the stabilizer cylinder 3 Remove the top hex bolt and locknut that secure the stabilizer cylinder to the wheelchair frame 4 Remove the bo...

Страница 78: ...Insert the pin through the clutch handle and motor gearbox as shown in DETAIL A in FIGURE 21 NOTE Make sure the detent ball on the pin is fully visible 12 RepeatSTEPS3 11fortheoppositesideofthewheel c...

Страница 79: ...bottom of the crossbrace to the wheelchair frame 7 Removethebottomofthecrossbracefromthemount ing bracket on the wheelchair frame 8 Remove the pin that secures the clutch handle to the existing motor...

Страница 80: ...NG INSTALLING DRIVE WHEELS in PROCEDURE 9 of this manual 8 Notethemountingpositionofmotor gearboxonwheel chair frame for installation of new motor gearbox 9 Removethesix 6 socketscrewsthatsecuretheexi...

Страница 81: ...STEPS 9 11 Dust Cover Hex Bolt Washer Crossbrace Locknut STEPS 5 6 AND 14 Wheelchair Frame SHORT Socket Screws Apply Loctite 242 and torque to 60 inch pounds STEPS 9 11 Motor Gearbox Tie Wrap STEPS 3...

Страница 82: ...82 NOTES NOTES N O T E S...

Страница 83: ...Invacare at the ad dress on the back cover Provide dealer s name address date of purchase indicate nature of the defect and if the product is serialized indicate the serial number Do not return produ...

Страница 84: ...InvacareWay 5970 ChedworthWay Invacare and Yes you can are trademarks of Invacare Elyria Ohio USA Mississauga Ontario Corporation 44036 2125 L5R 3T9 Canada 2000 Invacare Corporation 800 333 6900 905...

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