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10   SERVICE PROCEDURES

Invacare®

 

Top End® Force™Handcycle Series

64

Part No 1171790

10.5 Installing Twenty-Seven Speed Cassette Chain

1.

Spread the chain out flat and run it around the chain ring on the crank and the sprocket on the hub.

2.

Ensure that crank assembly is loosened.

3.

Lift up on the chain derailleur and thread the chain under the derailleur.

4.

Thread the chain around the wheel sprocket.

5.

Run the chain around the bottom of the wheel sprocket and back up towards the hand crank sprocket.

6.

Attach the chain together using the master link (w/clip) provided.

10.6 Adjusting Twenty-Seven Speed Cassette Chain

1.

Loosen, but do not remove the clamp that secure the crank handles to the fork.

2.

Slide the crank handles up and/or down until the proper tension on the chain is achieved.

3.

Tighten the clamp that secures the crank handles to the fork securely.

It may be necessary to turn the hand crank in a clockwise motion to position the chain on the small sprocket.

The proper chain tension will be approximately 1/2-inch of chain slack.
If crank is in desired position but chain tension is not correct, links MUST be added to or removed from the chain to correct the tension. This 
should be performed by a qualified technician.

STEP 5

Hand Crank Sprocket Assemblies

STEP 3

and

STEP 4

Chain Derailleur and Wheel Sprockets

Содержание Force G

Страница 1: ...ORE using this product read this manual and save for future reference For more information regarding Invacare products parts and services please visit www invacare com Invacare Top End Force Handcycle...

Страница 2: ...from Invacare Trademarks are identified by and All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries unless otherwise noted 3 in 1 oil is a registered trademark of Americ...

Страница 3: ...Parameters 12 Component Identification 18 Tire Pressure Conversion 20 3 SAFETY 21 General Guidelines 21 Proper Fit 22 Operating Information 22 Transferring Into Out of the Handcycle 25 4 SAFETY INSPE...

Страница 4: ...ing Rear Wheels with Threaded Axles 54 Determining Toe In Toe Out 55 Adjusting Toe In Toe Out 56 Replacing Camber Inserts 57 Replacing Tire Tube and Tuning Replacement of Spokes 57 10 SERVICE PROCEDUR...

Страница 5: ...g Back Cushion 68 Integrated Backrest Strap Replacement Force X only 69 11 OPTIONS 70 Installing Safety Lights 70 Installing the Water Bottle 71 Using Safety Helmet 72 Installing the Computer 72 Assem...

Страница 6: ...ician or a Shimano certified bicycle repair technician DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Warning indicates a...

Страница 7: ...at Invacare s option This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product Invacare s sole obligation and your exclusive...

Страница 8: ...tion de pi ces de rechange ou de la r paration dudit produit La seule obligation d Invacare et le seul recours du b n ficiaire de la garantie se limitera ces r parations et ou remplacements Pour un se...

Страница 9: ...te with caution P N 1154264 Rev A WARNING ALWAYS keep fingers and hands away from the chain while using the handcycle otherwise injury may occur P N 1154265 Rev A WARNING Backrest MUST be adjusted pro...

Страница 10: ...caution P N 1154264 Rev A WARNING ALWAYS keep fingers and hands away from the chain while using the handcycle otherwise injury may occur P N 1154265 Rev A WARNING ALWAYS keep fingers and hands away fr...

Страница 11: ...X Backrest MUST be adjusted properly Refer to owner s manual Otherwise user s elbows may contact rear wheels during use Operate with caution P N 1154264 Rev A WARNING ALWAYS keep fingers and hands awa...

Страница 12: ...e mounted on right or left handpedal Handles Ergonomic Vertical Ovalized Aluminum mounted on Top End V crankset Crankset Top End V Crankset custom widths lengths see order form Hub FRONT Shimano Top E...

Страница 13: ...apid Fire hands on brake mounted on right or left pedal Handles Ergonomic Vertical Ovalized Aluminum Crankset Shimano Octolink 170 mm x 14 wide non V crank Hub FRONT Shimano w 27 Speed External Casset...

Страница 14: ...handpedal Handles Ergonomic Vertical Ovalized Aluminum mounted on Top End V crankset Crankset Top End S or V Crankset custom widths lengths see order form Hub FRONT Shimano Top End Components w 27 Sp...

Страница 15: ...crankset Crankset Top End V Crankset custom widths lengths see order form Hub FRONT Shimano Top End Components w 27 Speed External Cassette REAR Precision Black Anodized with Threaded Axles Spokes 14...

Страница 16: ...dths lengths see order form Hub FRONT Shimano Top End Components w 27 Speed External Cassette REAR Precision Black Anodized with Threaded Axles Spokes 14 Gauge Stainless Black Shift Levers SRAM Grip S...

Страница 17: ...nkset power plates included Crankset Top End V Crankset custom widths lengths see order form Hub Front SRAM components with 30 speed external cassette Rear Precision Black Anodized with threaded Spoke...

Страница 18: ...No 1171790 2 7 Component Identification Force Force 2 Force G Hand Crank Assembly Back Rear Wheel Seat Chain Footrest Hand Brake Shifter Handpedal Parking Brake Hand Crank Assembly Back Rear Wheel Sea...

Страница 19: ...cycle Series Force R Force K Hand Crank Assembly Back Rear Wheel Seat Chain Footrest Hand Brake Shifter Handpedal Parking Brake Hand Crank Assembly Rear Wheel Chain Kneeling Platform Rapid Fire Hand B...

Страница 20: ...printed on the side of the tire Conversion formula 1 psi 6 895 kPa approx 7 kPa PSI KILOPASCALS PSI KILOPASCALS 50 345 90 621 55 379 95 655 60 414 100 690 65 448 105 724 70 483 110 758 75 517 115 793...

Страница 21: ...are professional dealer or technical personnel before attempting to use this equipment otherwise injury or damage may occur A qualified technician MUST perform the initial set up of this wheelchair al...

Страница 22: ...ften develop skills to deal with daily living activities that may differ from those described in this manual Invacare recognizes and encourages each individual to try what works best for him her in ov...

Страница 23: ...or maintenance by the end user To determine and establish your particular safety limits practice transferring activities in the presence of a qualified health care professional before attempting activ...

Страница 24: ...mmends using seat positioning strap for additional safety A NOTE TO HANDCYCLE ASSISTANTS When learning assistance techniques for the handcycle have an experienced assistant help you before attempting...

Страница 25: ...Position the handcycle on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or out of MUST also be secured before attempting...

Страница 26: ...ocedure to transfer to from an object other than a wheelchair Refer to the steps on the previous page for more information STEP A Shift body weight to the edge of the wheelchair upholstery closest to...

Страница 27: ...ation Inspect chain chain guard for damage rust tension and stretch Adjust if necessary Lubricate each link 3 in 1 oil or a quality bike lubricant Check for damage or looseness Adjust shifter brake ca...

Страница 28: ...andcycle make sure all nuts and bolts are tight Check all parts for damage or wear and replace Check all parts for proper adjustment Veers Right Veers Left Sluggish Turn or Performance Wheel Flutter S...

Страница 29: ...uld be checked periodically for cracks and wear and should be replaced if damaged 8 Check chain for slack and readjust if necessary Refer to Installing Twenty Seven Speed Cassette Chain on page 64 9 R...

Страница 30: ...st on page 48 WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely Otherwise injury or damage may occur DO NOT operate the handcycle if...

Страница 31: ...ide the drafting bumper into the bumper receivers and tighten both right and left bumper clamps with a 4mm wrench 7 Mount safety flag in holder secured to back tube on the drafting bumper Make sure th...

Страница 32: ...ch end of the frame 2 Insert an axle into each rear wheel 3 Use the 6mm wrench to attach the rear wheels to the frame Tighten securely WARNING After any adjustments repair or service and before use ma...

Страница 33: ...late to the rubber dampener by threading the bolt into the dampener 6 Place the fork clamp loosely over the lower part of the fork 7 Slide the lower half of the clamp over the lower section of the fro...

Страница 34: ...o hold the fork in place 11 To center the front wheel tighten the set screws on each side of the dampener plate After the front wheel is centered tighten the dampener screw 12 On each fork loosen the...

Страница 35: ...Series 14 Remove protective backing from stick back hook and loop fastener on the back of the back cushion 15 Align the back cushion with the back rest and carefully press the back cushion onto the ba...

Страница 36: ...90 17 Remove the bottom clamp of the chain guard with a 5mm Allen wrench 18 Place the chain guard clamp around the bottom bracket and tighten the screw on the right side 19 Tighten the clamp on the le...

Страница 37: ...to the bolt Use a small wrench to align the holes and slide the bolt through the holes and secure with the nut 23 Tighten the top of the backrest support bar to the top of the backrest using a 5mm wre...

Страница 38: ...rt with an Allen wrench 31 Adjust footrests to proper length and tighten with a 5mm wrench 32 Place caps over outside of rear wheel axles 33 If the leg guard is not installed refer to Additional Optio...

Страница 39: ...and proper arm length 5 Be sure you can see over the top of the hand crank Refer to Adjusting Hand Crank on page 51 6 Check leg clearance by backpedaling If the handpedals do not clear the legs while...

Страница 40: ...ry Ensure rotors are free of foreign substances and oils 10 Secure each foot in the legrests with strapping 11 Release the parking brake if equipped Refer to Using Parking Brake on page 46 12 Place at...

Страница 41: ...hain discontinue use and contact your local bike shop Refer to the chart for an explanation and use of the upper derailleur chain rings in combination with the lower derailleur gears If your pedaling...

Страница 42: ...ing thumb or index finger and release Repeat until the desired gear is achieved SRAM Double Tap Red Shifter Lightly press the shifter down to upshift Grip Twist Shifter Twist the shifter from number t...

Страница 43: ...or quarter crank bring the crank back up again turn a little bit a at time until you turn your way around If you need to turn a full 180 you will need to keep the handpedals in the up position so the...

Страница 44: ...7 OPERATION Invacare Top End Force Handcycle Series 44 Part No 1171790 Handpedal UP...

Страница 45: ...osition to use this brake 2 Squeeze brake handle s as needed to slow or come to a complete stop 3 Release when desired speed is achieved Disc Brakes WARNING If the primary brakes fail for any reason t...

Страница 46: ...on should be taken to reduce the gap distance Position the handcycle on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or...

Страница 47: ...ft Steering can be done while rotating the hand crank pedaling or coasting When turning or cornering it is recommended that you slow the handcycle stop pedaling steer the handcycle and coast through t...

Страница 48: ...perform the following A Remove existing footrest from clamp B Insert new footrest into clamp 3 Slide footrest to desired position 4 Install the locknut Tighten securely 5 Repeat STEPS 1 4 for the oppo...

Страница 49: ...Otherwise injury or damage may occur Footrest straps MUST be inspected before each use Exposure to moisture i e wet weather or puddles will damage fastening strips Footrest strap will not hold feet s...

Страница 50: ...he outer footrest tube and under the inner footrest tube and firmly connect the hook and loop portions of the footrest strap details A and B 4 Ensure the footrest strap is firmly attached to the loop...

Страница 51: ...ank assembly up or down in the fork neck until you are comfortable with the position for operational purposes 3 Tighten the hex nut to secure the hand crank in the desired position 4 Tighten the chain...

Страница 52: ...ats Slide the seat to desired seat position 3 Securely tighten the two mounting bolts and locknuts 4 If applicable install the seat upholstery Refer to Replacing Seat Upholstery on page 68 5 If necess...

Страница 53: ...10mm box wrench 2 Perform one of the following Increasing Back Angle While lifting up on the back support tubes pull the seat upward to the desired position Decreasing Back Angle While pushing down on...

Страница 54: ...he 6mm wrench There should be no play or threads visible WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely Otherwise injury or damag...

Страница 55: ...terline measurement of the rear wheels is smaller than the front centerline measurement of the rear wheels a toe out condition exists If the back centerline measurement of the rear wheels is LARGER th...

Страница 56: ...pproximately in a straight line 3 Securely tighten the socket screws and clamps that secure the camber inserts to the camber bar 4 Measure the distance between the center lines at the rear and front o...

Страница 57: ...ber bar 2 Remove the existing camber insert from the camber bar 3 Install the new camber insert into the camber bar 4 Adjust the toe in toe out of the handcycle Refer to Adjusting Toe In Toe Out on pa...

Страница 58: ...7 Loosen compensator set screws 8 Loosen the compensator bolt DO NOT remove 9 Remove the upper fork clamp 10 Remove the compensator bolt 11 Tip the fork and slide off the end of the fork stem Retain...

Страница 59: ...ely attach the compensator bolt 4 Loosely attach upper fork clamp bolts with the lock nuts facing upwards DO NOT fully tighten 5 Install and tighten lower cap and bolt 6 Tighten the lower fork clamp b...

Страница 60: ...ain over the front wheel sprocket 2 Position the front wheel axle into the fork slots 3 Tighten the knob on the opposite side of the quick release lever and secure the wheel to the fork with the quick...

Страница 61: ...Side Crank Arms 1 Remove the two mounting bolts securing the chain ring disk to the tabs of the existing crank arm 2 Remove the two socket screws from the existing crank arm clamp 3 Use socket screw...

Страница 62: ...Force Handcycle Series 62 Part No 1171790 Right Crank Arm Tabs Spindle Socket Screw and Cap Chain Ring Disk Socket Screws Crank Arm Clamp Left Crank Arm Mounting Bolts Crank Arm Clamp and Socket Scre...

Страница 63: ...to the handcycle frame 2 Ensuring the front wheel and dampener clamp are inline with the handcycle frame securely tighten the two socket screws securing the dampener clamp to the handcycle frame 3 Te...

Страница 64: ...ided 10 6 Adjusting Twenty Seven Speed Cassette Chain 1 Loosen but do not remove the clamp that secure the crank handles to the fork 2 Slide the crank handles up and or down until the proper tension o...

Страница 65: ...by a qualified technician WARNING After any adjustments repair or service and before use make sure all attaching hardware is tightened securely Otherwise injury or damage may occur Failure to install...

Страница 66: ...Replacing Brake Pads 1 Remove the mounting nuts and brake pads 2 Secure the replacement brake pads with hardware and adjust WARNING After any adjustments repair or service and before use make sure all...

Страница 67: ...rake Pad Inspection Replacement and Break In Inspect the brake pad for thickness and wear To replace brake pad 1 Remove the existing pad A Back both adjuster knobs all the way out counterclockwise B S...

Страница 68: ...f the seat frame 5 Secure the fastening flaps together 6 Reinstall seat cushion onto chair 10 12 Replacing Back Cushion 1 Attach one side of the hook and loop strip to the back of the back cushion Rem...

Страница 69: ...Strap Replacement Force X only 1 If a strap requires replacement separate the hook and loop strips that hold the strap in place Remove the existing strap 2 Thread the replacement strap through the lo...

Страница 70: ...to the clamp and tighten securely B Front safety light Position the clamp onto the side frame Install the set screw into the clamp and tighten securely Operating the Safety Light 1 Press GREY button t...

Страница 71: ...Force 2 and Force G Detail B for Force and Force R 2 Attach the water bottle mounting bracket using the hardware provided 3 Push water bottle into mounting bracket until secure Force 2 and Force G ma...

Страница 72: ...nt wheel approximately 2 inches from wheel rim 2 Align metal plug with fork assembly 3 Secure sensor to fork using hardware provided 4 Snap computer into mounting bracket 5 Install spacer on the back...

Страница 73: ...sing two mounting bolts and locknuts secure the rear wheel bar to the wheel tray 9 Install the receiver onto the trailer hitch of the vehicle according to the vehicle manufacturer s instructions Adjus...

Страница 74: ...cket to the rear wheel bar with the two screws 4 Repeat steps 1 3 for the opposite side if necessary Rear Wheel Bar 1 Remove the two mounting bolts and locknuts securing the rear wheel bar to the whee...

Страница 75: ...sen the alignment screw on each side 5 Position the alignment gauge between the rear of the rear tires 6 Adjust the alignment inserts so the alignment gauge fits snugly between the rear of the rear ti...

Страница 76: ...the backrest and cushion 3 Replace cushion Attach small straps around the drafting bumper D Tool and tire repair kit Attaches with buckles around the back bar of the handcycle frame E Cable kit The c...

Страница 77: ...loor H Click Strap Attach with heavy duty zip ties to the seat or back frame I Wheel Bag Wheel bag can fit up to three wheels Remove and place axles in the bottom of the wheel bag to ensure they are n...

Страница 78: ...Handcycle Series 78 Part No 1171790 L Leg Guard Attach the leg guard with a zip tie as shown and adjust as necessary for the user M Amputee Leg Support Attach the amputee leg support as shown and adj...

Страница 79: ...NOTES Part No 1171790 79 Invacare Top End Force Handcycle Series NOTES...

Страница 80: ...w topendchair com USA One Invacare Way Elyria Ohio USA 44036 2125 800 333 6900 Manufactured by Top End Sports and Recreation Products 4501 63rd Circle North Pinellas Park Florida 33781 5914 727 522 86...

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