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2.5 Removing And Replacing A Castor Wheel Assembly

General

1

Check the castor wheel assembly for any defects (refer to paragraph 4).  If any defects are observed then
refer to paragraphs 5 to 8 for maintenance details and to Chapter 3 for parts information.

2

It is not intended that any other part is maintainable.

Tools

3

Refer to the tool list at the beginning of this Chapter.

Inspection

4

Check the following:

4.1

Castor fork is undamaged.

4.2

Tyre is not cracked or excessively worn.

4.3

Castor wheel rotates freely when lifted clear of the ground and spun.

4.4

The tyre is firmly fitted and concentric within the rim.

Removing A Castor Wheel Assembly

5

To remove the castor wheel assembly proceed as follows:

5.1

Raise and support the front of the chair.

5.2

Using a torque wrench unscrew the castor wheel until the castor assembly releases from its
location.

5.3

Remove the castor wheel assembly.

5.4

Check that the castor wheel location is undamaged and clean.

Replacing A Castor Wheel Assembly

CAUTION:

Apply Loctite 242 to the thread of the castor wheel shaft and ensure that the 
castor wheel is tightened using the fork nut to a torque of 30 lbf.ft.

6

Replacing the castor wheel assembly is the reverse of the removal; ensure the following:

6.1

It is firmly located and secure.

6.2

Freely to rotate through 360 degrees.

6.3

Is undamaged. 

7

Once correctly fitted, remove the support and allow the chair to sit on all four wheels.  Check that it
functions correctly.

MAINTENANCE

Page 2.17

04/02

Содержание Ben 9 Plus

Страница 1: ...Invacare Ben 9 Plus Maintenance Spare Parts Manual R...

Страница 2: ...emoving And Replacing Main Wheel Assemblies 2 11 Removing And Replacing A Brake Assembly 2 13 Removing And Replacing A Castor Wheel Assembly 2 15 Removing And Replacing An Adjustable Footrest Assembly...

Страница 3: ...INTRODUCTION Page 3 04 02 Chapter 1 Introduction...

Страница 4: ...Ben 9 Plus Page 4 04 02 Figure 1 0 Ben 9 Plus Wheelchair...

Страница 5: ...to enable the maintenance in Chapter 2 to be complied with 3 The BEN 9 range of wheelchair is manufactured by INVACARE Ltd South Road Bridgend Industrial Estate Bridgend Mid Glamorgan CF31 3PY 4 For C...

Страница 6: ...Ben 9 Plus Page 6 04 02 Figure 1 0 Ben 9 Plus Wheelchair...

Страница 7: ...ners these components should be refitted Technical Details 9 The following data applies to the Ben 9 range of wheelchairs 9 1 Available seat sizes 15 inches by 16 inches 17 inches by 17 inches and 18...

Страница 8: ...Ben 9 Plus Page 8 04 02 LEFT BLANK INTENTIONALLY...

Страница 9: ...MAINTENANCE Page 2 1 04 02 Chapter 2 Maintenance...

Страница 10: ...Page 2 2 04 02 Figure 2 0 1 General Arrangement of Ben 9 Plus 1 Backrest canvas 5 Castor assembly 2 Armrest assembly 6 Footplate assembly 3 Rear wheels 7 Swinging bracket assembly 4 Brake assembly 8 S...

Страница 11: ...5 For further information on the assemblies contained within this chapter contact Customer Services INVACARE Ltd refer to address in chapter 1 quoting the following details 5 1 Part Number 5 2 Descrip...

Страница 12: ...Page 2 4 04 02 Figure 2 0 1 General Arrangement of Ben 9 Plus 1 Backrest canvas 5 Castor assembly 2 Armrest assembly 6 Footplate assembly 3 Rear wheels 7 Swinging bracket assembly 4 Brake assembly 8 S...

Страница 13: ...to ensure that surfaces are free from wear damage or oxidation 12 3 All Nyloc nuts should be replaced after removal Tools 13 The following list details the basic tools required to carry out the mainte...

Страница 14: ...Ben 9 Plus Page 2 6 04 02 Figure 2 1 Folding Backrest Assembly 1 Backrest canvas 5 Pivot bolt 2 Hand grips 6 Plunger 3 Push handles 7 Countersunk screw 4 Plunger knob 8 Cup washer...

Страница 15: ...g mechanism for the following 5 1 Release levers are not deformed or damaged 5 2 Locks safely when the push handle 3 is in the upright position 5 3 Not excessively stiff to operate action should be sm...

Страница 16: ...ge 2 8 04 02 Figure 2 1 1 Backrest Extension Assembly 1 Backrest canvas 6 Plunger 2 Hand grips 7 Countersunk screw 3 Push handles 8 Cup washer 4 Plunger knob 9 Backrest extension 5 Pivot bolt 10 Locat...

Страница 17: ...g 10 missing and or damaged 3 3 Backrest extension is correctly fitted Removing Backrest Extension 4 To remove backrest extension proceed as follows 4 1 Lift the backrest extension upwards and then si...

Страница 18: ...Ben 9 Plus Page 2 10 04 02 Figure 2 2 Armrest Assembly 1 Sealing plug 4 Pozidriv head screw 2 Armrest pad 5 Armrest panel 3 Armrest frame Figure 2 2 a...

Страница 19: ...ed in place Repairing An Armrest Assembly Note For ease of maintenance the armrest assembly can be replaced as a complete assembly For removal refer to Figure 2 2 a 5 To repair the armrest assembly re...

Страница 20: ...Ben 9 Plus Page 2 12 04 02 1 Wheel assembly Figure 2 3 Rear Wheel Assembly Transit...

Страница 21: ...Tools 4 Refer to the tool list at the beginning of this Chapter 4 1 A torque wrench of 25 lbf ft rating is required Inspection 5 Inspect on a weekly basis for the following 5 1 Damage to either wheel...

Страница 22: ...Ben 9 Plus Page 2 14 04 02 Figure 2 4 Brake Assembly 1 Brake assembly 2 Nyloc Nut 3 Brake Spring 1...

Страница 23: ...k the following daily 4 1 Brake assembly fully locks and the chair is unable to move 4 2 Brake action is positive and is not stiff Removing A Brake assembly Note a For ease of maintenance the brake as...

Страница 24: ...Ben 9 Plus Page 2 16 04 02 Figure 2 5 Castor Wheel Assembly 1 Castor assembly...

Страница 25: ...ssembly 5 To remove the castor wheel assembly proceed as follows 5 1 Raise and support the front of the chair 5 2 Using a torque wrench unscrew the castor wheel until the castor assembly releases from...

Страница 26: ...s Page 2 18 04 02 Figure 2 6 Swinging Detachable Footrest Assembly 1 Latch plate 6 Shouldered bolt 2 Nut 7 Heel loop assembly 3 Washer 8 Foot plate 4 Shim 9 Washer 5 Spring 10 Bolt 11 Footrest bracket...

Страница 27: ...al 3 2 Heel Sling assembly 7 is undamaged and securely fastened to the Footplate 8 3 3 Latching mechanism 1 functions correctly and the footrest assembly locks securely in place 3 4 Stem Tube assembly...

Страница 28: ...Ben 9 Plus Page 2 20 04 02 Figure 2 7 Seat Canvas Assembly 1 Reinforcing bar 3 Countersunk screw 2 Cup washer 4 Seat canvas...

Страница 29: ...ection 3 Check for the following 3 1 Damage to seat canvas 4 3 2 Sagging 3 3 Reinforcing bar missing and or damaged 4 Generally replace and or tighten any screws 3 or cup washers 2 that are missing da...

Страница 30: ...Ben 9 Plus Page 2 22 04 02 LEFT BLANK INTENTIONALLY...

Страница 31: ...PARTS LIST Page 3 1 04 02 Chapter 3 Illustrated Parts List...

Страница 32: ...Ben 9 Plus Page 3 2 04 02 LEFT BLANK INTENTIONALLY...

Страница 33: ...Assemblies 14 15 3 6 Swinging Detachable Footrest Assembly 16 17 3 7 Seat Canvas Assembly 18 19 3 Each section contains the following information in table format 3 1 Fig Item reference number 3 2 Par...

Страница 34: ...Ben 9 Plus Page 3 4 04 02 Figure 3 0 General Arrangement...

Страница 35: ...t Assembly LH NI Armrest Assembly RH 3 Main Wheels Dependant on order 4 Brake Assembly LH NI Brake Assembly RH 5 Castor Assembly LH NI Castor Assembly RH 6 Footplate Assembly RH NI Footplate Assembly...

Страница 36: ...Ben 9 Plus Page 3 6 04 02 Figure 3 1 Backrest Assembly...

Страница 37: ...embly incl items 2 and 3 NI SKA1331PKIT 17 W R Padded Back Canvas Assembly incl items 2 and 3 NI SKA1734PKIT 18 W R Padded Back Canvas Assembly incl items 2 and 3 4 9000 18BLKKIT Push Handle Kit Black...

Страница 38: ...Ben 9 Plus Page 3 8 04 02 Figure 3 2 Armrest Assembly...

Страница 39: ...sembly RH RED BLK 9LJ incl items 1 to 5 NI 9003 12B B Armrest Assembly LH BLK BLK 9L incl items 1 to 5 NI 9503 12B B Armrest Assembly LH BLK BLK 9LJ incl items 1 to 5 NI 9003 12R B Armrest Assembly LH...

Страница 40: ...Ben 9 Plus Page 3 10 04 02 Figure 3 3 Rear Wheel Assemblies...

Страница 41: ...Page 3 11 04 02 Rear Wheel Assemblies Item Part Number Description 1 1315 02PNUBLK 315mm Wheel Pneumatic Tyre 2 M11005 Inner Tube 3 M12004 Tyre 4 1315 02WPBLK 315mmSolid Black Wheel Assembly NI M1900...

Страница 42: ...Ben 9 Plus Page 3 12 04 02 Figure 3 4 Brake Assemblies...

Страница 43: ...ck NI TSD4930RED Brake Assembly LH Red NI TSD4929BLK Brake Assembly RH Black NI TSD4929RED Brake Assembly LH Red 2 9000 20BLKEXT Extended Brake Assembly RH Black NI 9000 20REDEXT Extended Brake Assemb...

Страница 44: ...Ben 9 Plus Page 3 14 04 02 Figure 3 5 castor Wheel Assemblies...

Страница 45: ...PARTS LIST Page 3 15 04 02 Castor Wheel Assemblies Item Part Number Description 1 1190 00BLK 190mm Narrow Profile Castor 2 1190 00WPBLK 190mm Wide Profile Castor...

Страница 46: ...Ben 9 Plus Page 3 16 04 02 Figure 3 6 Swinging Detachable Footrest Assembly...

Страница 47: ...bly RH 9L NI 9000 42PLBLK 8 5 Plastic Footplate Assembly RH 9L NI 9000 46BR 8 5 Footplate Assembly LH 9L NI 9000 46PLBLK 8 5 Plastic Footplate Assembly LH 9L NI 8100 23BR 7 5 Footplate Assembly RH 9LJ...

Страница 48: ...Ben 9 Plus Page 3 18 04 02 Figure 3 7 Seat Canvas Assembly...

Страница 49: ...ems 2 to 4 NI 9500 10EVA 15x16 Seat Canvas Assembly 9LJ incl items 2 to 4 NI 9500 11PEVA 15x16 Seat Canvas Assembly Padded 9LJ incl items 2 to 4 NI TSD8072KIT 16x16 Seat Canvas Assembly 9LJ incl items...

Страница 50: ...te Bridgend UK CF31 3PY Espa a c Areny s n Pol gon Industrial de Celr E 17460 Celr Girona Portugal Rua Senhora de Campanh 105 P 4369 001 Porto Belgium Autobaan 14 B 8210 Loppem Br gge Denmark Sdr Ring...

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