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Operating Instructions INTORQ 14.105 und 14.115

Electromagnetic clutches and brakes

setting the standard

www.intorq.de

Содержание 14.105 Series

Страница 1: ...Operating Instructions INTORQ 14 105 und 14 115 Electromagnetic clutches and brakes j setting the standard www intorq de Перейти на сайт официального дистрибьютора ...

Страница 2: ...0 L L INTORQ 14 105 25 L L INTORQ 14 115 25 L L Product key INTORQ 14 1L 5 LL L L L 0 1 2 3 4 5 Legend for INTORQ 14 105 14 115 product key 0 Product group Brakes 1 Type 105 115 Clutches Brakes 2 Frame size 06 08 10 12 14 16 20 25 3 Stator design 1 3 Flange design with bearing 4 Armature design 1 2 3 5 with outer flange hub with inner flange hub for brakes only without flange hub with flange hub b...

Страница 3: ...te Document history Material number Version Description 467314 1 0 12 1995 TD09 First edition for preseries 13056568 2 0 07 2002 TD09 Complete revision 13056568 2 1 02 2005 TD09 Change of company name to INTORQ 13231689 3 0 11 2007 TD09 Revision according to INTORQ layout 0Fig 0Tab 0 2007 INTORQ GmbH Co KG Wülmser Weg 5 D 31855 Aerzen No part of this documentation may be reproduced or made accessi...

Страница 4: ...gulations 6 2 Safety instructions 7 2 1 General safety information 7 2 2 Definition of notes used 10 3 Technical data 11 3 1 Product description 11 3 2 Selection table of clutches 14 3 3 Selection table of brakes 14 4 Mechanical installation 15 4 1 Preparation 15 4 2 Mounting 17 5 Electrical installation 20 6 Maintenance 21 6 1 Dismounting 21 6 2 Spare parts list 22 6 3 Spare parts order 23 ...

Страница 5: ... always be in a complete and perfectly readable state 1 2 Terminology used Term In the following text used for Clutches and brakes Electromagnetic clutches and brakes Drive system Drive systems with electromagnetic clutches and brakes and other drive components 1 3 Scope of supply The drive systems are combined individually according to a modular design The scope of delivery is indicated in the ac...

Страница 6: ...Liability The information data and notes in these Operating Instructions met the state of the art at the time of printing Claims referring to drive systems which have already been supplied cannot be derived from the information illustrations and descriptions We do not accept any liability for damage and operating interference caused by inappropriate use unauthorised modifications to the drive syst...

Страница 7: ... brakes must be designed such that they perform their function and do not cause danger for persons if they are installed correctly and used as intended in error free operation This also applies to clutches and brakes integrated into a drive system Take appropriate measures to ensure that the failure of the clutches or brakes will not lead to damage to material Do not operate the clutches and brake...

Страница 8: ...utch or brake Skilled personnel Skilled personnel are persons who because of their education experience instructions and knowledge about corresponding standards and regulations rules for the prevention of accidents and operating conditions are authorised by the person responsible for the safety of the plant to perform the required actions and who are able to recognise potential hazards See IEC 364...

Страница 9: ...peratures Take measures to protect armature plate and rotor from freezing Protect electrical connections against contact Sparking in switching operation Especially at high speeds and high surface speeds of large clutches and brakes sparking can occur during the switch on slip phase This is a completely normal phenomenon of pole face clutches and brakes If necessary insulate the drive system depend...

Страница 10: ... Meaning Danger Danger of personal injury through dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not tak...

Страница 11: ...s connected to the shaft using a key Design 1 5 is particularly suitable for through shafts The magnetic field which is created when a DC voltage is applied attracts the armature plate against the friction face of the rotor 2 via the air gap sair The torque is transmitted without backlash by the spring The prestressed springs draw the armature plate back to its initial position when the DC voltage...

Страница 12: ...me the rotor 2 with fixed friction lining must be mounted onto the shaft Centrings are not necessary If a DC voltage is applied the armature plate of the armature assembly 5 6 7 is attracted against the friction surface of the rotor 2 by the magnetic field The torque is transmitted without backlash When the DC voltage is switched off the prestressed spring pulls the armature plate back to its init...

Страница 13: ...armature assembly 5 is connected to the shaft to be braked If a DC voltage is applied the armature plate is attracted via the air gap sair against the friction surface of the stator 1 by the magnetic field The shaft is braked by friction locking When the DC voltage is switched off the prestressed patented spring pulls the armature plate back to its initial position The brake is released without re...

Страница 14: ...erred to relative speed n 100 min 1 2 Average values for switching on the DC side with rated air gap and warm coil Standard voltage 24 V 5 10 acc to VDE0580 Temperature class B 130 C 3 3 Selection table of brakes Type Mr 1 Nm nmax min 1 P20 C W Operating times 2 ms QE J QNA kWh Sfo h 1 J 10 5 kgm2 Armature plate t11 t12 t1 t2 1 2 3 INTORQ 14 115 06 7 5 8000 11 5 10 20 35 10 3 6x103 10 72 6 4 2 INT...

Страница 15: ...aration 1 Unpack clutch or brake 2 Check completely 3 Check nameplate data especially rated voltage Example INTORQ 14 10 5 16 1 1 050480 24 25 30 0 1 2 3 4 5 6 7 Legend for product key 0 Type 1 Size 2 Stator design 3 Armature design 4 Article no 5 Supply voltage 6 Rotor bore 7 Armature bore ...

Страница 16: ...4 105 LL INTORQ 14 105 LL INTORQ 14 105 LL INTORQ 14 105 LL 1 1 1 3 1 5 3 1 3 3 3 5 Item 1 2 5 Item 1 2 6 Item 1 2 7 Item 3a 3b 5 Item 3a 3b 6 Item 3a 3b 7 INTORQ 14 115 LL INTORQ 14 115 LL INTORQ 14 115 LL 1 1 1 2 1 3 Item 4 5 Item 4 8 Item 4 6 Size Stator design Armature design 7 6 5 2 1 7 6 5 3b 3a 8 5 4 6 ...

Страница 17: ...urface should not exceed a maximum phase run out x Tab 1 and should not be convex In the case of internal centring the register diameter is machined to an oval clearance Stop The rotor must be secured axially Fig 4 Internal centring External centring 4 2 2 Stator design 3 The stator design 3 does not need a mounting surface as the centring is performed by a deep groove ball bearing on the rotor A ...

Страница 18: ...ing a feeler gauge Use shims for the exact air gap setting and for the compensation of wear Stop The armature assembly must be fixed axially 14 105 14 115 sair sair Fig 5 Size sair x INTORQ 14 105 INTORQ 14 115 mm mm tk tw b mm tw b mm 06 0 2 0 05 0 04 0 2 0 1 24 0 16 18 08 0 2 0 05 0 05 0 3 0 1 26 5 0 16 20 10 0 2 0 05 0 06 0 3 0 1 30 0 16 22 12 0 3 0 1 0 07 0 3 0 1 33 5 0 2 24 16 0 3 0 1 0 09 0 ...

Страница 19: ...12 6912 Schnorr lock washer 5 5 1 3 5 12 M6x16 7984 Schnorr lock washer 6 6 1 2 8 16 M8x20 7984 Schnorr lock washer 8 8 2 3 5 20 M10x25 7984 Schnorr lock washer 10 10 2 3 5 25 M12x25 7984 Schnorr lock washer 12 12 2 3 8 Tab 2 Source of supply Adolf Schnorr GmbH CO KG Postfach 60 0162 D 71050 Sindelfingen Phone 49 0 7031 3020 Fax 49 0 7031 382600 1 2 3 4 5 d t 1 Mounting surface 4 Prestressed sprin...

Страница 20: ...ary primary 230V 50Hz 230V 50Hz Universal spark suppressor 14 198 00 01 04 Fig 6 Switching on the DC side Switching on the AC side When switching on the DC side use a spark suppressor to protect coil and contacts from excessive inductive voltages Stop If there is no protective circuit the inductive voltage can be higher than the values specified in VDE 0580 and cause the coil to fail which destroy...

Страница 21: ...ion marks are thus normal and must not be re worked Stop Friction faces must be kept absolutely free of oil and grease 6 1 Dismounting Remove the axial circlip or shaft locking plate Fig 7 to disassemble the armature assembly of design 1 or 2 or the rotor After that the armature assembly can be withdrawn from the shaft via the withdrawal thread d see Fig 7 and Tab 3 provided for disassembly in the...

Страница 22: ...ed in pairs When ordering spare parts indicate the designation of the parts according to the illustration and list below 3 1 2 10 5 6 7 11 12 11 14 13 15 4 5 10 8 6 Item Designation Item Designation 1 Clutch stator design 1 8 Armature assembly design 2 2 Rotor design 1 10 Setscrew 3 Clutch stator rotor 11 Deep groove ball bearing 2RS 4 Brake stator 14 115 12 Spacer 5 Armature assembly design 1 13 ...

Страница 23: ...tem 1 24 V 28W Type Size Spare part Example Electromagnetic brake INTORQ 14 115 16 Item 6 Type Size Spare part When you order stators you also have to indicate the coil voltage and power see section Electrical connection When ordering rotors and armature assemblies of designs 1 and 2 also specify the bore diameter ...

Страница 24: ...addition we co operate with Lenze s global sales organisation You can contact us via Lenze Service by calling the 24 hour helpline 008000 24 46177 INTORQ GmbH Co KG Postfach 1103 D 31849 Aerzen Wülmser Weg 5 D 31855 Aerzen Tel 49 0 5154 70534 0 Fax 49 0 5154 70534 200 E Mail info intorq de www intorq de setting the standard www intorq de j 13231689 BA 14 0175 EN 3 0 11 2007 TD09 10 9 8 7 6 5 4 3 2...

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