Interpack HSD2000 ET II RC Скачать руководство пользователя

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ABLE OF

ONTENTS

Section 1

Table Of Contents

-------------------------------------------- 2

Section 2

Technical Assistance

--------------------------------------- 3

Section 3

Warranty

--------------------------------------------------------- 4

Section 4

Description Of Tape Head

--------------------------------- 5

Section 5

Safety Issues

--------------------------------------------------- 6

Section 6

Specifications

------------------------------------------------- 8

Tape Head Dimensions

-------------------------------------------8

Tape Head Components

----------------------------------------- 9

Tape Head Specifications

--------------------------------------- 10

Installation In Other Machinery

------------------------------- 11

Section 7

Set Up Procedures

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Mounting Adapters

------------------------------------------------ 13

Tape Loading

-------------------------------------------------------- 14

Tape Threading

----------------------------------------------------- 15

Tape Centering

----------------------------------------------------- 17

Tape Leg Length Adjustment

---------------------------------- 18

One Way Clutched Roller Adjustment

---------------------- 19

Main Spring Adjustment

----------------------------------------- 19

Mandrel Tension Adjustment

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Section 8

Troubleshooting

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Section 9

Recommended Spare Parts List

------------------------- 24

Section 10

Preventive Maintenance

------------------------------------ 26

Knife Blade Replacement

--------------------------------------- 26

Oiler Pad Lubrication

--------------------------------------------- 27

Urethane Wipe Down Roller Replacement

---------------- 28

Spring Replacements

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Wipe Down Brush Replacement

------------------------------ 32

Schedule Of Preventive Maintenance

----------------------- 33

Section 11

Appendix A-Illustrations And Parts Lists

------------ 34

HSD 2000 ET II Mirror (UH181TW & UH681TW)

UDH10014

Содержание HSD2000 ET II RC

Страница 1: ...ead OPERATION MANUAL PARTS LISTS 2 48mm 3 75mm HSD 2000 ET II Mirror UH 211TW UH 711TW UDH10014 a 1 This Manual Covers Tape Heads With Serial Numbers H 211 H 711 For All Other Serial Number Contact Cu...

Страница 2: ...ng 14 Tape Threading 15 Tape Centering 17 Tape Leg Length Adjustment 18 One Way Clutched Roller Adjustment 19 Main Spring Adjustment 19 Mandrel Tension Adjustment 20 Section 8 Troubleshooting 21 Secti...

Страница 3: ...e head Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x104 If you have a technical question that does not require an immediate response you may c...

Страница 4: ...he warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equipment or refund the purchase price Intertape shall ha...

Страница 5: ...the top and bottom center seam of regular slotted corrugated cartons The HSD 2000 ET II is the standard tape head in all Interpack machinery This HSD 2000 ET II is also designed to upgrade most compe...

Страница 6: ...sonnel are to operate and service Tape Head 9 Wear safety glasses 9 Shut off power to machine before adjusting 9 Unplug electrical power before servicing 9 All covers and guards must be in place befor...

Страница 7: ...d electrical supplies off before servicing the tape heads Figure 5 1 ROLLER GUIDE ROLLER CLUTCH APPLICATION TAPE GUIDE ROLLER SHOE GUIDE ROLLER ADHESIVE SIDE TAPE ROLL GUIDE ROLLER PEEL OFF ROLLER The...

Страница 8: ...m 10 94 350mm 13 78 11mm 0 43 378mm 14 87 0mm 0 19mm 0 75 76mm 3 380mm 14 98 MAXIMUM ROLL DIAMETER 406mm OR 16 3 8 24 mounting holes four each side 83mm 2 3 26 108mm 4 26 3 width Front View Figure 6 1...

Страница 9: ...oller Knurled guide roller Tape shoe Front applying roller Main spring Rear wipe down roller Cutter blade Blade guard Rear arm Wipe down brush Link Front arm Roll of tape Smooth guide roller Smooth gu...

Страница 10: ...HSD 2000 ET II 2 48mm models 1 to 2 inch wide tape 36 to 48 mm For HSD 2000 ET II 3 72mm models 2 to 3 inch wide tape 60 to 72mm 3 Tape Roll Diameter Maximum of 16 inches 405 mm on a 3 inch 76 86 mm d...

Страница 11: ...ively propelled through the case sealer taking into account any void fills overfills stability factors or weight factors 2 Verify the case sizes which will be processed through the case sealer Install...

Страница 12: ...s part no UPH3882 4 Mounting adaptors part no UPH3881 4 4 Mounting adaptors part no UPH3883 4 Main spring part no UPH1090 1 1 Main spring part no UPH1091 1 1 Main spring part no UPH0910 1 1 1 1 Knife...

Страница 13: ...you do not need to follow any instructions from this section If your tape heads will be installed in any other competitive machinery please review these general guidelines plus any additional instruct...

Страница 14: ...off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading Diagram under Tape Threading section in this manual until the core seats against...

Страница 15: ...eading Preparation 12 Figure 7 5 Threading the tape in the Tape Head does not require any special tools 1 Pull approximately twelve 12 inches of tape from the roll and fold in half lengthwise adhesive...

Страница 16: ...e over and around the knurled Clutch Roller 4 Then pass the tape up and over the second smooth Guide Roller 5 Continue threading the tape over and behind the final knurled Guide Roller 6 Thread the ta...

Страница 17: ...or out to correct this Loosen the M18 inverse jam nut on the rear of the mandrel as shown in Figure 7 8 with a 10 mm allen key Figure 7 8 Adjust the shaft in or out as required using a flat screwdriv...

Страница 18: ...r a shorter tape leg Conversely bring the bottom screw towards the plus sign for a longer tape leg Re tighten both Flat Head Cap Screws Figure 7 10 Rear Tape Leg To adjust the tape leg length on the t...

Страница 19: ...tension is set at the factory This setting should be optimal for most applications Environments where a different setting is desirable would be 1 Void filled cases would need a lighter wipe down press...

Страница 20: ...Larger than 1000yd 914m are used 2 Tape head is installed on faster line speeds 3 The tape roll continues to over spin more than turn after the case leaves the tape head Should a change in mandrel ten...

Страница 21: ...blade Refer to preventive maintenance section for details Replace knife spring Refer to preventive maintenance section for details Slightly increase the tension on the one way clutched roller Tape Leg...

Страница 22: ...ve any adhesive build up with silicon spray Disassembly any non free spinning rollers and remove any adhesive build up on shafts Re set mandrel tension Disassemble mandrel assembly and check for any d...

Страница 23: ...tion of the tape Tape threaded incorrectly Tape leg length misadjusted Follow corrective action in Tape Flagging section above Check for proper tape threading against threading diagram on side plate o...

Страница 24: ...re Parts Kit MODEL NUMBER DESCRIPTION ITEM NUMBER QUANTITY Roller shell ETM UPH0775 2 Ext spring light UPH0910 1 Ext main spring UPH1090 1 Knife guard spring UPH9099 1 Brush ETM UPH3655 1 Cut off blad...

Страница 25: ...Ext main spring UPH1091 1 Knife guard spring UPH9195 1 Brush ETM UPH3655 1 Cut off blade 48 SS UPH0193 1 Knife arm spring SS UPH9146 1 HSD 2000 ET II SS Stainless Steel 3 Wide Spare Parts Kit UH 1005...

Страница 26: ...ormance and prolong the life of the tape head Please review the illustration and chart below for information regarding tape head maintenance Knife Blade Replacement The knife blade is made from harden...

Страница 27: ...elp clean the blade should adhesive accumulate At regular intervals depending on usage add a small amount of lightweight oil or silicon spray so that when a case is processed the oil from the pad is t...

Страница 28: ...hane roller from its mounting hub Figure 10 5 Installing The New Urethane Roller 1 Feed the new roller onto the end of the hub edge without the raised shoulder 2 Press the new roller all the way down...

Страница 29: ...ff the other hub 3 Slide one end of the new spring over the mounting hub 4 Stretch the spring over to the remaining hub using either needle nose pliers or your hand and slide the remaining loop over t...

Страница 30: ...e secured with loctite and may require applied heat prior to removal 1 Using two 2mm hexagonal keys as shown remove one of the flathead countersink screws by applying force on both hexagonal key in an...

Страница 31: ...rror UH181TW UH681TW UDH10014 PREVENTIVE MAINTENANCE Carefully slide out the shaft from the end of the shaft that contains the remaining flathead countersink screw Figure 10 11 Remove the broken sprin...

Страница 32: ...Figure 10 13 2 Note which leg of the spring should lie behind the cutter blade mounting plate 3 Note which leg of the spring should wrap around the front of the knife guard Figure 10 13 Insert the cro...

Страница 33: ...M3 screw and fasten to the end of the cross shaft Tighten using two 2mm hexagonal keys as shown in Figure 10 15 2 Rotate the knife guard to make sure there is no binding 3 Re install the cutter blade...

Страница 34: ...as it can better conform to the irregularities of the top of the case such as over fills void fills and the wash board effect of thinner walled corrugated Over time this brush can become distorted or...

Страница 35: ...dhesive build up Solvent Cleaner X Knurled Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restriction is detect...

Страница 36: ...ssemblies 42 Rear Cover Frame Sub assemblies 44 Knife Arm Sub assemblies 46 Knife Arms 48 Blade Pivot Guard 50 Front Arm Sub assemblies 52 Front Arms 54 Tape Shoe Sub assemblies 56 Guide Rollers 58 Re...

Страница 37: ......

Страница 38: ...This page is blank intentionally 37...

Страница 39: ...UH 211 711 8 10 1 2 3 4 5 6 7 9 38...

Страница 40: ...72 1 4 USH7009 KNIFE ARM MIRROR 48 1 5 USH3839 FRONT ARM ET 72 MIRROR 1 5 USH3838 FRONT ARM ET 48 MIRROR 1 6 USH1009 MANDREL ASS Y ET TW 72 1 6 USH1008 MANDREL ASS Y ET TW 48 1 7 USH0928 CLUTCH ASS Y...

Страница 41: ...USH 0822 0829 9 9 9 9 7 6 8 6 7 8 11 10 11 9 1 9 10 2 14 3 15 4 16 5 17 40...

Страница 42: ...SHER 2 2 7 UPH133 STOP URETHANE KNIFE ARM 2 2 8 UPH0872 RETAINER STOP ETM 2 2 9 UF5404 FHCS M5 0 8 x 16 mm 10 10 10 UF6335 F W 12 5 x 20 x 0 55 mm 4 4 11 UF6337 F W 12 5 x 20 x 0 29 mm 4 4 12 UF6388 N...

Страница 43: ...USH 7017 42...

Страница 44: ...USH 7017 0 1 23 45 627 8 9 6 7 8A B 45 34C B 4 6B 8 B732 9 8 A D 6 78A E5 B 2 5F 5 6 78A 5 2G C H E5 B 2 5F 6B 8 5 5F 5F 6 7 2 4 H 6 7 5 E5 B 6 78A 5 H 2 4 43...

Страница 45: ...USH 7023 7024 44...

Страница 46: ...627 8 9 I 627 8 9 I J 6 7 8 34C B 4 6B 8 B732 9 8 A D A A 6 7 K 627 9 6 7 K 627 9 6 7 8 5 H 5 2 5F 9 6 7 5 H 5 2 5F 9 6B 8 L 5 5F 5F 6 78A 5 2 5F 5 2G C Note The spring shown is for presentation purpo...

Страница 47: ...USH 7009 7010 7011 7012 A 8 46...

Страница 48: ...8 36 94BB KG 1 A 9 9 9 6 78 22 36 94BB KG 1 A 9 9 9 6 78 8 36 94BB KG 1 9 9 9 6 78 22 36 94BB KG 1 9 9 9 6B 8 K732 L 8 A L 9 9 6B 22 K732 L 8 A L 9 9 6 7 27 B H KG 1 F6 1 9 9 6 7 A 27 B H KG 1 F6 1 9...

Страница 49: ...UAH 0076 0077 0078 0079 1 2 2 48...

Страница 50: ...PART DESCRIPTION UAH0076 QTY UAH0077 QTY UAH0078 QTY UAH0079 QTY 1 UPH9188 KNIFE ARM MIR 48 1 1 UPH9190 KNIFE ARM MIR 72 1 1 UPH9191 KNIFE ARM MIR 72 SS 1 1 UPH9189 KNIFE ARM MIR 48 SS 1 2 UPH0906 BE...

Страница 51: ...UAH 0088 0090 3 2 1 2 4 50...

Страница 52: ...DE PIVOT GUARD 48 MIRROR 1 1 UPH 9186 BLADE PIVOT GUARD SS 48 MIRROR 1 1 UPH 9185 BLADE PIVOT GUARD 72 MIRROR 1 1 UPH 9187 BLADE PIVOT GUARD SS 72 MIRROR 1 2 UPH9194 SLEEVE BUSHING 5mm ID 8mm OD 10LG...

Страница 53: ...USH 3838 3839 1 17 2 18 12 19 11 10 9 8 21 5 4 7 6 16 16 14 14 15 18 20 3 11 13 52...

Страница 54: ...5 x 20 x 0 55 mm 1 1 7 UF6337 F W 12 5 x 20 x 0 29 mm 1 1 8 UPH0703 WAVE DISC SPRING 1 1 9 UF1861 THRUST WASHER 12 4 x 20 x 1 1 1 10 UF6300 RETAINING RING FOR 12mm SHAFT 1 1 11 UF6301 RETAINING RING F...

Страница 55: ...UAH 0002 0004 1 2 54...

Страница 56: ...UAH 0002 0004 ITEM PART DESCRIPTION UAH0002 QTY UAH0004 SS QTY 1 UPH3711 MIRROR FRONT ARM ET II 1 1 UPH3840 SS MIRROR FRONT ARM ET II 1 2 UPH0907 BEARING 12 x 14 x 12 LG 2 2 55...

Страница 57: ...UAH 0013 0014 0015 0016 1 8 9 4 7 6 9 5 2 10 3 11 56...

Страница 58: ...0 4 x 6 mm 4 4 10 UPH0836 TAPE SHOE GUIDE L H 1 1 11 UPH0323 TAPE SHOE GUIDE R H 1 1 ITEM PART DESCRIPTION UAH0013 2 QTY UAH0014 3 QTY UAH0015 2 SS QTY UAH0016 3 SS QTY 1 UPH3712 MIRROR TAPE SHOE ET I...

Страница 59: ...UAH 0074 0075 1 2 2 58...

Страница 60: ...UAH 0074 0075 ITEM PART DESCRIPTION UAH0074 2 QTY UAH0075 3 QTY 1 UPH0885 1 1 UPH0969 1 2 UPH0906 BEARING 10x12x10LG 2 2 59...

Страница 61: ...USH 0931 0932 0933 0934 4 6 14 15 13 5 12 16 7 3 2 9 8 11 1 17 10 18 60...

Страница 62: ...63 MAIN SPRING RETAINER SLEEVE 1 1 1 1 7 UPH0775 ROLLER SHELL 1 1 7 UPH0966 ROLLER SHELL 1 1 8 UF6335 F W 12 5 x 20 x 0 55 mm 1 1 1 1 9 UF6337 F W 12 5 x 20 x 0 29 mm 1 1 1 1 10 UF6303 EXT RETAINING R...

Страница 63: ...UAH 0018 0020 2 1 2 62...

Страница 64: ...UAH0017 QTY UAH0018 QTY UAH0019 QTY UAH0020 QTY 1 UPH3713 MIRROR REAR ARM 1 1 UPH3842 SS MIRROR REAR ARM 1 2 UPH0907 BEARING 12 x 14 x 12 LG 2 2 2 UPH1034 SS BEARING 12 x 14 x 12 LG 2 2 3 UPH3841 SS...

Страница 65: ...USH 0773 6 3 2 1 5 4 7 6 64...

Страница 66: ...PH7100 LINK ET II 1 2 UPH7101 ROD END BEARING 10 mm R H 1 3 UPH7102 ROD END BEARING 10 mm L H 1 4 UF1661 HEX JAM NUT M10 1 5 LEFT 1 5 UF3708 HEX JAM NUT M10 1 5 1 6 UF6388 NYLON F W 10 5 x 16 x 0 85 m...

Страница 67: ...USH 0927 0928 13 15 13 14 13 1 10 2 4 2 11 10 3 5 7 6 7 12 9 8 66...

Страница 68: ...6 UF6346 FW M8 NARROW 1 1 6 UF6347 SS FW M8 NARROW 1 1 7 UF6391 F W 6 x 16 x 1 mm 2 2 7 UF6390 SS F W 6 x 16 x 1 2 2 8 UF1195 BHCS M6 1 x 12 mm 2 2 8 UF3278 SS BHCS M6 1 x 12 mm 2 2 9 UF1870 BELLEVIL...

Страница 69: ...UAH 0029 0030 3 1 2 68...

Страница 70: ...UAH 0029 0030 ITEM PART DESCRIPTION UAH0029 2 QTY UAH0030 3 QTY 1 UPH0889 CLUTCH ROLLER 1 1 UPH0951 CLUTCH ROLLER 1 2 UPH0908 BEARING ONE WAY CLUTCH 1 1 3 UPH0907 BEARING 12 x 14 x 12 LG 1 1 69...

Страница 71: ...70 USH 1008 1009 1010 1011 5 4 3 2 1 8 9 10 6 7 11 12...

Страница 72: ...TW 48 w BEARINGS 1 1 4 UAH0073 MANDREL ET TW 72 WITH BEARINGS 1 1 5 UPH0897 MANDREL FRICTION WASHER 1 1 5 UPH1006 SS MANDREL FRICTION WASHER 1 1 6 UPH0210 MANDREL SPRING 1 1 6 UPH1037 SS MANDREL SPRIN...

Страница 73: ...2 1 3 72...

Страница 74: ...ESCRIPTION UAH0093 QTY UAH0092 QTY 1 UPH3886 MANDREL ARM ET 1 1 UPH3887 SS MANDREL ARM ET 1 2 UPH9087 MANDREL HUB 1 2 UPH3888 SS MANDREL HUB 1 3 UF5404 FHCS M5 0 8 x 16 mm 3 3 UF3277 SS FHCS M5 0 8 x...

Страница 75: ...UAH 0072 0073 3 1 2 74...

Страница 76: ...UAH 0072 0073 ITEM PART DESCRIPTION UAH0072 2 QTY UAH0073 3 QTY 1 UPH3765 MANDREL 2 TW 1 1 UPH3766 MANDREL 3 TW 1 2 UPH3767 BEARING 1 1 3 UPH1034 SS BEARING 12 x 14 x 12 LG 1 1 75...

Страница 77: ...USH 0935 0936 0937 0938 9 10 12 8 11 7 2 15 1 6 6 14 14 5 4 3 13 76...

Страница 78: ...2 2 6 UF3262 SS FHCS M6 1 x 10 mm 2 2 7 UF0830 SHCS M6 1 x 16 mm 1 1 7 UF3187 SS SHCS M6 1 x 16 mm 1 1 8 UPH0887 GUIDE ROLLER SHAFT 1 1 8 UPH0949 GUIDE ROLLER SHAFT 1 1 9 UF1195 BHCS M6 1 x 12 mm 1 1...

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