International VT 365, Руководство по обслуживанию

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ENGINE SERVICE MANUAL
I
Table of Contents
Foreword.................................................................................................................. 1
Service Diagnosis....................................................................................................... 2
Safety Information....................................................................................................... 3
ENGINE SYSTEMS...................................................................................................... 5
Engine Identi fi cation.......................................................................................... 7
Engine Systems................................................................................................16
MOUNTING ENGINE ON STAND......................................................................................45
Mounting Engine ..............................................................................................47
ELECTRONICALLY CONTROLLED VARIABLE GEOMETRY TURBOCHARGER (VGT)......................51
Operation........................................................................................................53
MANIFOLDS AND EXHAUST GAS RECIRCULATION (EGR).....................................................65
Removal.........................................................................................................69
Cleaning.........................................................................................................74
Inspection.......................................................................................................75
Installation......................................................................................................77
CYLINDER HEAD AND VALVE TRAIN................................................................................85
Component Removal..........................................................................................91
Cleaning and Inspection......................................................................................
100
Component Reassembly..................................................................................... 119
FRONT COVER, VIBRATION DAMPER, and GEROTOR OIL PUMP............................................. 135
Removal......................................................................................................... 138
Cleaning, Inspection, and Testing.......................................................................... 143
Installation...................................................................................................... 146
OIL PAN, UPPER OIL PAN, and OIL PICKUP TUBE............................................................... 153
Removal......................................................................................................... 155
Cleaning and Inspection...................................................................................... 157
Installation...................................................................................................... 158
POWER CYLINDERS.................................................................................................... 161
Removal......................................................................................................... 163
Cleaning......................................................................................................... 166
Inspection....................................................................................................... 166
Installation...................................................................................................... 171
CRANKCASE, CRANKSHAFT and BEARINGS, CAMSHAFT and BUSHINGS................................. 179
Component Removal.......................................................................................... 182
Cleaning, Inspection, and Reconditioning................................................................ 188
EGES235-2
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
Follow all warnings, cautions, and notes.
© 2006 International Truck and Engine Corporation