20
440 04 6001 00
Specifications subject to change without notice.
should be clear blue, almost transparent. (See
12. Check for gas leaks.
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death, and/or property damage.
Never purge a gas line into a combustion chamber.
Never test for gas leaks with an open flame. Use a
commercially available soap solution made
specifically for the detection of leaks to check all
connections. A fire or explosion may result causing
property damage, personal injury or loss of life.
!
WARNING
13. Replace main furnace door.
Secondary Heat Exchangers
The condensing side (inside) of the secondary heat
exchanger CANNOT be serviced or inspected without
complete removal of the heat exchanger assembly. Detailed
information on heat exchanger removal can be obtained
from your Distributor.
WINTERIZATION
UNIT AND PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in unit
component or property damage.
If the furnace is installed in an unconditioned space
where the ambient temperatures may be 32
_
F (0
_
C) or
lower, freeze protection measures must be taken to
prevent minor property or product damage.
CAUTION
!
Since the furnace uses a condensing heat exchanger, some
water will accumulate in the unit as a result of the heat
transfer process. Therefore, once it has been operated, it
cannot be turned off and left off for an extended period of
time when temperatures will reach 32
_
F (0
_
C) or lower
unless winterized. Follow these procedures to winterize your
furnace:
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the
furnace and other property damage.
Do not use ethylene glycol (automotive antifreeze
coolant or equivalent). Failure of plastic components
may occur.
CAUTION
!
1. Obtain propylene glycol (RV/swimming pool
antifreeze or equivalent).
2. Turn off gas and electrical supplies to your furnace.
3. Remove furnace control door.
4. Remove the top unused rubber plug from the port on
the collector box opposite the condensate trap. See
5. Connect a field supplied 3/8
−
in. (9.5
−
mm) ID tube to
the open port on the collector box.
6. Insert a field supplied funnel into the tube.
7. Pour 1 quart of anti
−
freeze solution into the funnel/
tube. Antifreeze should run through the inducer
housing, overfill condensate trap and flow to an open
drain.
8. Replace the rubber plug in the port on the collector
box.
9. Remove the middle unused rubber plug from the port
on the collector box opposite the condensate trap.
See Figure 10.
10. Repeat Steps 5 through 8.
11. If a condensate pump is used, check with pump
manufacturer to verify pump is safe for use with
antifreeze used. Allow pump to start and pump anti
−
freeze to open drain.
12. Replace main door.
13. When furnace is re
−
started, flush condensate pump
with clear water to check for proper operation before
re
−
starting furnace.
14. Propylene glycol need not be removed before
re
−
starting furnace.
2-1/2-in.
(64.4)
1-1/4-in.
(31.8)
A11405
Figure 8
−
Igniter Position
−
Top View
L12F041
2
ï
in.
2.5 mm
3/8
ï
in.
3/16
ï
in.
+0.8
ï
1.5 mm
50 mm
9.6 mm
4.6 mm
1/10
ï
in.
+ 1/32
ï
1/16
ï
in.
Figure 9
−
Igniter Position
−
Side View
A11392
Figure 10
−
Priming Condensate Trap