background image

440 04 6601 03

25

Specifications  subject to change without notice.

 

11

 NO 

PRE

V

IO

US 

CODE

 

 Sto

re

d

 c

o

d

e

a

re

 

eras

ed

 aft

e

r 72

 h

o

ur

s.   

Run

 s

y

st

em

 

thr

o

ug

h a 

h

e

ati

n

g or cooli

n

g c

y

cle

 to 

check

 s

y

st

em

1

2

 

BL

O

W

ER ON AF

TER PO

W

E

R UP 

 

(11

5

V

 OR

 24V

 No

rm

al o

p

e

rati

o

n.

  

Blower

 r

u

ns f

o

r 9

0

 se

c

o

n

d

s, if

 u

n

it is 

po

w

e

re

d u

p

 duri

ng 

a c

a

ll f

o

hea

t (R

-W

 

c

lo

s

ed

o

w

h

en

 (R-

W

 o

p

e

n

s

) du

ri

n

g

 the

 

blo

w

e

r on-

d

el

a

y

 p

e

ri

od.

  

1

3

 LI

M

IT 

C

IR

C

U

IT 

L

O

C

K

O

U

 Lo

c

k

o

u

occu

rs

 if 

th

e lim

it o

r flam

e

 r

o

ll

out

 is o

p

e

n

 

lo

n

g

e

r t

h

an

 3

 m

in

u

te

s

.  

C

o

n

tr

o

l w

ill

 a

u

to-

rese

t a

fte

r 3 

ho

urs

.  S

e

e c

o

d

e

 3

3

14

 IGN

IT

ION 

LOCK

OUT

 

 S

y

st

e

m

 fa

iled

 to

 

ignite

 g

a

s a

n

pr

ove

 flam

e i

n

 4 at

tem

p

ts

.  

Cont

rol w

ill

 au

to-

res

et aft

e

r 3 

h

o

u

rs.  

S

e

s

tat

u

s

 c

o

de

 34

2

1

 GAS 

HEATI

N

L

O

CKOUT 

 Tu

rn

 of

po

w

e

and

 w

a

it

 5

 m

in

u

te

s to

 r

e

tr

y

.  Ch

e

c

k

 

fo

r:

 

 

Stu

c

k

 close

d

 g

a

s v

a

lve

 r

e

la

y

 on 

con

tr

o

l.

 

 

Mis

w

ir

e o

r s

h

or

t t

o

 g

a

s v

a

lve 

w

ire

2

2

 ABNOR

M

A

L

 FL

A

M

E

-PROV

IN

S

IGN

AL

 

F

lam

e is

 p

rov

ed 

while 

gas

 va

lv

e is 

de

-

ene

rgi

zed.

  

Indu

cer

 w

ill

 r

u

until

 fa

ult is 

clea

re

d

.  C

h

eck

 fo

r:

 

 

S

tuc

k

 ope

n

 or l

e

ak

y

 ga

s

 v

a

lv

e.

 

23

 

PRE

S

SURE S

W

IT

CH DI

D N

O

T

 OPEN 

 

Che

c

k

 fo

r:

 

Obst

ruct

ed

 pr

ess

u

re

 tu

be.

 

P

res

s

u

re

 s

w

it

c

h

 s

tuc

k

 c

los

e

d

2

4

 

SECONDAR

Y

 VOL

T

AGE

 F

U

S

E

 I

S

 O

P

EN   

Che

c

k

 fo

r:

 

 

Short

 circ

uit i

n

 se

con

d

a

ry

 v

o

lta

g

(2

4V)

 

w

iring

 incl

udin

g t

h

e

rm

o

sta

t le

ads

.  

Discon

n

ec

t th

erm

o

sta

t lea

d

s t

o

 is

olat

shor

t cir

c

uit.

 

31

 

LP

S

 or

 HP

S

 P

R

E

S

S

U

R

E

 S

W

IT

CH

 DID

 

NOT

 CLOSE 

OR REOPENE

D

 

 If 

o

p

e

n

duri

ng blo

w

er on

-d

ela

y

 pe

rio

d

bl

o

w

e

r w

ill

 

com

e

 o

n

 f

o

r t

h

e

 se

le

cte

d

 b

lo

w

e

off-

del

a

y

.  

  

 

Che

c

k

 fo

r:

 

 

- P

rop

er 

v

e

n

s

iz

in

g

A

ir leak

 b

e

tw

e

e

n

 vesti

b

ul

e a

n

d

 blo

w

er

 

com

p

a

rtm

ent

Lo

w

 i

n

let 

ga

s p

ress

u

re

 (if

 L

G

P

S

 us

ed)

.

 

- Discon

n

ec

te

d

 o

o

b

str

u

ct

ed 

pr

essu

re

 

tu

bi

ng.

 

D

e

fe

ct

iv

e

 o

r mi

s

w

ir

ed

 pr

e

s

su

re

 sw

it

c

hes

 

- Ex

c

e

ssiv

w

in

d

  

P

lug

ge

d

 c

o

nd

en

s

a

te

 d

ra

in

 

-   

W

a

ter in 

ve

nt pi

pin

g

, p

o

ssi

ble s

a

g

g

in

g

 

    pi

pe

 

- Restri

cte

d

 ve

nt.

 

- Defec

tive 

In

d

u

c

e

m

o

to

r.

 

Lo

w

 i

n

d

u

ce

r vo

lt

a

g

(11

5

 VAC)

 

3

3

 LI

M

IT 

C

IR

C

U

IT 

F

A

U

L

 I

n

dica

te

s th

e

 

lim

it, flam

e r

o

llo

u

t is 

op

en.

  B

lo

w

er 

w

ill

 r

u

for 4 

m

in. or un

til 

o

p

en

 s

w

itc

h

 r

e

m

a

k

e

which

e

ve

r is l

o

ng

er

.  

If

 o

p

en

 lon

g

e

r t

h

a

n

 3

 

mi

n

, c

o

de

 ch

an

ge

s

 to

 l

o

c

k

o

u

t #7

.  

If

 ope

n

 

less t

h

an

 3

 m

in

. st

atu

s

 co

de 

#4 

con

tin

u

e

to

 fla

s

until

 b

lo

w

er

 sh

uts 

off.

  F

lam

rollo

u

t s

w

it

ch

 re

qui

res m

a

nu

al r

e

se

t.  

Che

c

k

 fo

r:

 

 

-  

Loo

s

e blo

w

er

 whe

e

l.

 

-

 

Defec

tive s

w

itch

 o

co

nn

ectio

n

s.

 

-

 

Dirt

y

 filt

er

 o

r r

e

str

ic

te

d

 d

u

ct s

y

ste

m

.  

-

   

Im

p

ro

p

er

 g

a

s in

put

 a

d

justm

e

nt.

 

-

   

Im

p

ro

p

er

 lim

it s

w

itc

h

 o

r n

o

 g

a

sk

et unless

noted on switch.

 

34

 IGN

IT

ION 

P

R

OV

IN

F

A

IL

URE 

 If

 f

la

m

e

 

is not

 se

nse

d

 d

u

ri

ng 

the

 tri

a

l f

o

r i

g

niti

on

 

peri

od,

 th

c

o

nt

rol w

ill

 re

pe

at 

th

ig

niti

o

n

 

seq

u

en

ce 

3 m

o

re

 tim

e

s

 b

e

fo

re l

o

ck

out 

#14

 

occu

rs.  

If fl

am

e si

gnal

 is los

t d

u

ri

ng t

h

e

 

blo

w

e

on-

d

el

a

y

 p

e

ri

od,

 blo

w

er

 w

ill

 c

o

m

e

 

on f

o

the

 sel

e

ct

ed 

blo

w

er 

off

-del

a

y

 

Che

c

k

 th

e f

o

llo

w

in

g it

em

s firs

t b

e

fo

re 

proc

ee

din

g

 t

o

 th

e n

e

x

t ste

p

 

Ga

s v

a

lve

 tu

rn

ed 

off.

 

- Man

u

al

 sh

ut-

o

ff 

v

a

lve

G

ree

n

/Y

e

llow

 w

ir

e

 M

U

ST b

e

 co

nn

e

c

te

to

 f

u

rn

ace

 sh

eet

 m

e

ta

l.

 

Flam

e s

e

n

s

or

 m

u

st 

not

 be

 gr

ou

nd

ed.

 

T

o

 det

e

rm

in

w

h

et

her

 th

e p

ro

b

lem

 is i

n

 

the gas

 valv

e, 

ig

nit

e

r, or

 flam

e sen

s

o

th

s

y

stem

 c

a

be 

op

er

ate

d

 in 

th

e com

p

on

ent 

test m

o

de 

to c

h

eck

 th

e i

g

nit

e

r. 

 F

irst 

rem

o

v

e

 th

e R 

the

rm

o

st

at c

o

n

n

ec

tion

 fr

om

 

th

e

 co

nt

ro

l an

d

 in

it

ia

te

 th

e

 co

mp

on

en

t te

s

seq

u

en

ce. 

 Do

es t

h

e i

g

nit

e

glo

w

 

ora

n

g

e

/w

hi

te b

y

 t

h

e en

o

th

e 15 

s

e

co

nd 

warm

-u

p peri

od

?

 

Che

ck

 co

nn

ectio

n

and

 r

e

tr

y

.  

If

 cu

rr

ent i

s

 n

ear

 t

y

pi

cal v

a

lu

(4.

0

-6

.0 nom

in

al) an

b

u

rn

er

w

ill

 not

 sta

y

 o

n

, r

epl

ace

 

cont

rol.

 

Cl

ean

 flam

e se

nso

r w

it

h

 fin

e

 st

eel wool

 

and

 r

e

che

c

k

 cu

rr

en

t.  N

o

m

ina

cur

re

n

t i

s

 

4.

0 t

o

 6.

m

ic

ro

a

m

p

s

 

Is

 cu

rre

nt 

ne

ar 

ty

pic

a

l v

a

lue

?

  

Rep

la

ce elect

ro

d

e.

  

W

ill m

a

in bur

n

er

s ig

nite 

an

d st

a

y

 on

?

 

Repla

ce f

u

rnac

e c

ont

rol.

  

Fi

x

e

d.

 

NO 

YE

S

 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

45

 CONT

ROL 

C

IRCU

IT

R

Y

 

LOCK

OUT

 A

u

to

-r

eset

 

afte

r 1

 ho

ur

 lock

out

 d

ue 

to

- Flam

ci

rcui

fail

ur

e.

 

Ga

s v

a

lve

 r

e

la

y

 s

tu

c

k

 

ope

n.

 

- Soft

w

a

re 

che

c

k

 e

rr

o

r.

 

   

Rese

t p

o

wer

 to

 cle

ar

  

  

    lock

ou

t.  R

epl

ace

  

    co

nt

ro

l if

 co

de 

re

pea

ts.

 

Unp

lu

g

 ig

nit

e

har

n

e

s

s f

rom

 co

nt

ro

and

 

initiat

e

 a

n

ot

he

r c

o

m

p

on

en

t te

st 

seq

u

en

ce. 

 Ch

eck

 for 

11

5V

 b

e

tw

een

 pi

1 a

n

d NEUT

RA

L

-L

2

 o

n

 t

h

con

tr

o

l.  

W

a

115V

 pr

ese

n

t f

o

r th

e 1

5

 s

e

co

nd 

pe

riod

 

Repla

ce f

u

rnac

e c

ont

rol.

  

Check

 fo

r co

nti

n

uit

y

 i

n

 t

h

har

nes

s a

nd i

g

nit

e

r.

  Re

plac

def

ective

 com

p

on

ent

 

R

e

c

on

ne

c

t th

e

 R

 t

h

e

rmo

st

a

t l

e

ad

 a

n

d se

th

e

rm

o

sta

t to

 ca

ll 

fo

r h

e

at.

  Co

nn

ect 

voltm

e

te

r acr

o

ss gas valv

co

nn

ecti

ons

 

Doe

s

 gas

 va

lv

re

c

e

ive 24V

?

  

D

o

e

s

 g

a

s v

a

lv

e

 o

p

en

 an

d a

llo

w

 ga

s

 to

 

flo

w

?  

Do th

e m

a

in

 b

u

rn

er

s ig

nite

 

Do th

e m

a

in

 b

u

rn

er

s st

a

y

 o

n

 

A

llo

w blo

wer

 to

 com

e

 on 

an

rep

eat

 tes

t t

o

 ch

eck

 for

 

in

te

rm

it

te

nt

 op

er

a

tio

n

 

Check

 th

at 

all

 g

a

s v

a

lves 

ar

tur

ned

 o

n

.  R

e

pl

ace 

valv

e. 

 

Che

ck

 co

nn

ectio

n

s. 

 I

OK, 

repl

ace

 co

ntr

o

l. 

 

Repe

at c

a

ll f

o

he

at 

and

 ch

eck

 flam

sens

or c

u

rr

e

n

duri

ng 

trial

 fo

r ig

nitio

n

 

peri

od.

  

Is

 the

 DC m

icr

oam

p

s

 bel

o

w

 0.5

?

  

YE

S

 

YE

S

 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

NO 

NO 

NO 

NO 

Che

ck

 fo

r:

 

In

a

d

eq

ua

te

 fl

am

e c

a

rr

y

o

v

e

or rou

gh 

igni

tion

Lo

w

 i

n

let 

ga

s p

ress

u

re

- Prop

er 

firin

g

 r

a

te

If LPS opens longer than 5 minutes,

inducer shuts of

f for 15 minutes before

retry

.  If HPS remains open for one minute

after gas valve closes the furnace will shut

down and retry

. If HPS fails to close on 

three successive cycles the furnace will

lockout for 3 hrs before retry

A11440

Troubleshooting Guide (Cont)

Содержание R9MSB

Страница 1: ...n the following manner CAUTION Signal Words on Product Labeling Signal words are used in combination with colors and or pictures or product labels The signal word WARNING is used throughout this manua...

Страница 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Страница 3: ...115vac terminal is energized whenever blower operates HUM 24vac terminal is only energized when the low pressure switch LPS is closed on a call for heat Prime Condensate Trap with Water CARBON MONOXID...

Страница 4: ...ired orifice to the manifold pressure to the heat content and specific gravity of the gas To do this 1 Obtain average yearly gas heat value at installed altitude from local gas supplier 2 Obtain avera...

Страница 5: ...put is obtained replace cap that conceals gas valve regulator adjustment screws Main burner flame should be clear blue almost transparent See Figure 12 i Remove jumper R to W 2 Verify natural gas inpu...

Страница 6: ...exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Shortened furnace life S Component damage Temperature rise must be within limits specified on furnace rating p...

Страница 7: ...nals when furnace is in low heat and after blower starts 4 Set heat anticipator on thermostat per thermostat instructions and install on sub base or wall 5 Install blower access door Electronic thermo...

Страница 8: ...LE STAGE A11153 Gas Valve without Tower Pressure Ports ON OFF SWITCH 1 8 NPT INLET PRESSURE TAP REGULATOR SEAL CAP REGULATOR ADJ UNDER CAP 1 2 NPT OUTLET MANIFOLD PRESSURE TAP SET SCREW 3 32 HEX HEAD...

Страница 9: ...290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 9...

Страница 10: ...10 440 04 6601 03 Specifications subject to change without notice 338309 201 Rev E A11602 Figure 5 Service Label Information...

Страница 11: ...2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Страница 12: ...0 885 Red 3 2 5 394 1030 1025 1030 1010 985 940 905 855 805 735 0801716 SIDE BOTTOM Black 4 0 408 1800 1770 1735 1685 1630 1570 1495 1415 1330 1230 Yellow 3 5 386 1445 1430 1410 1385 1350 1305 1255 11...

Страница 13: ...re switch is 0 68 in W C The minimum break point of the switch is 0 63 in W C The maximum break point of the switch is 0 73 in W C The maximum make point of the switch is 0 83 in W C ELECTRICAL SHOCK...

Страница 14: ...T CONDENSING UNIT TWO WIRE FURNACE C O N T R O L R G COM W C R G Y GND GND FIELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 23...

Страница 15: ...est furnace with room thermostat to be sure that it operates properly with the room thermostat Check all modes including Heat Cool and Fan 8 Check operation of accessories per manufacturer s instructi...

Страница 16: ...binet 7 Replace filter cabinet door 8 Turn on electrical supply to furnace Blower Motor and Wheel Maintenance To ensure long life economy and high efficiency clean accumulated dirt and grease from blo...

Страница 17: ...aning Burners and Flame Sensor The following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the fol...

Страница 18: ...burner assembly without striking the igniter on surrounding parts c Inspect igniter for signs of damage or failure d If replacement is required remove the screw that secures the igniter on igniter bra...

Страница 19: ...xchangers The following items must be performed by a qualified service technician Primary Heat Exchangers If the heat exchangers get an accumulation of light dirt or dust on the inside they may be cle...

Страница 20: ...ed Follow these procedures to winterize your furnace UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the furnace and other property damage Do not use ethylene glyco...

Страница 21: ...ner Manifold A11461 Figure 12 Burner Flame SET SCREW MOTOR WHEEL HUB MOTOR SHAFT FLAT SCREW MOTOR ARM GROMMET SCREW LOCATION BLO HSG ASSY BRACKET BRACKET ENGAGEMENT SEE DETAIL A CAPACITOR OR POWER CHO...

Страница 22: ...22 440 04 6601 03 Specifications subject to change without notice FLAME SENSOR BELOW BURNER FLAME ROLLOUT SWITCH BRACKET IGNITER IGNITER BURNER SUPT ASSY BURNER ASSY A11403 Figure 14 Burner Assembly...

Страница 23: ...y If the burner flame is proven the blower motor is energized on HEAT speed 25 sec after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains...

Страница 24: ...flash the status code of the previous fault or status code 11 1 short and 1 long flash if there was no previous fault After the control repeats the code 4 times the control will go through a brief com...

Страница 25: ...control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off delay Check t...

Страница 26: ...26 440 04 6601 03 Specifications subject to change without notice 339236 2 Rev A Figure 16 Wiring Diagram...

Страница 27: ...r motor capacitor when used Inducer motor module when used Pressure switch es FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in danger...

Страница 28: ...URE 060 60 000 BTU hr 080 80 000 BTU hr 100 100 000 BTU hr 120 120 000 BTU hr INPUT HEAT 14 14 3 16 17 17 1 2 21 21 24 24 1 2 CABINET WIDTH 16 1600 CFM max 20 2000 CFM max 22 2200 CFM max COOLING AIRF...

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