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24

501 01 3600 01

Specifications are subject to change without notice.

Table 9 – CADM Troubleshooting

Miswired Module Indication

Recommended Troubleshooting Action

Green LED is not on,

module does not power up

Determine if both R and C module terminals are connected. Verify voltage in present at module’s R

and C terminals.

NOTE:

The CADM requires a constant nominal 24VAC power supply. The wiring to the module’s R

and C terminals must be directly from the control transformer. The module cannot receive its power

from another device that will interrupt the 24VAC power supply. See the CAS090 Wiring Diagram(s)

(Fig. 19).

Green LED Intermittent,

module powers up only

when compressor runs

Determine if R and Y terminals are wired in reverse. Verify module’s R and C terminals have a con-

stant source. See “

NOTE

” above for details on R and C wiring.

TRIP LED is on but system

and compressor check OK

Verify Y terminal is wired properly per the CAS090 wiring diagram (see Fig. 19). Verify voltage at

contactor coil falls below 0.5VAC when off. Verify 24VAQC is present across Y and C when thermo-

stat demand signal is present. If not, R and C are reverse wired.

TRIP LED and ALERT LED

flashing together

Verify R and C terminals are supplied with 19-28VAC.

ALERT Flash Code 3

(Compressor Short Cycling)

displayed incorrectly

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below

0.5VAC when off.

ALERT Flash Code 5 or 6

(Open Circuit, Missing Phase)

displayed incorrectly

Check that compressor T1 and T3 wires are through module’s current sensing holes. Verify Y ter-

minal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below 0.5VAC

when off.

Alert Flash Code *

(Welded Contactor)

displayed incorrectly

Determine if module’s Y terminal is connected. Verify Y terminal is connected to 24VAC at contactor

coil. Verify 24VAC is present across Y and C when thermostat demand signal is present. If not, R

and C are reverse wired. Verify voltage at contactor coil falls below 0.5VAC when off.

Compressor Protection

Compressor Overtemperature Protection (IP) —

A thermostat installed on the compressor motor winding

reacts to excessively high winding temperatures and shuts

off the compressor.

Crankcase Heater —

The heater minimizes absorption of liquid refrigerant by

oil in the crankcase during brief or extended shutdown

periods. The heater is wired to cycle with the compressor;

the heater is off when compressor is running, and on when

compressor is off.

The crankcase heater will operate as long as the power

circuit is energized. The main disconnect must be on to

energize the crankcase heater.

IMPORTANT:

Never open any switch or disconnect

that energizes the crankcase heater unless unit is

being serviced or is to be shut down for a prolonged

period. After a prolonged shutdown on a service job,

energize the crankcase heater for 24 hours before

starting the compressor.

Advanced Scroll Temperature Protection (ASTP) —

See “Advanced Scroll Temperature Protection (ASTP)” on

page 17.

Low-Pressure Switch —

The CAS090 low-pressure switch is stem-mounted on the

suction line. Switches are all fixed, non-adjustable type.

High--Pressure Switch —

The high--pressure switch is stem mounted on the

discharge line. The switch is a fixed, non-adjustable type.

Outdoor Fans —

Each fan is supported by a formed-wire mount bolted to

the fan deck and covered with a wire guard. Fan motors

have permanently lubricated bearings.

1. Shut off unit power supply. Install lockout tag.
2. Remove outdoor fan assembly (grille, motor, and fan).
3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 22.
5. Tighten setscrews to 84 in--lbs (949 N--cm).
6. Replace outdoor fan assembly.

3.6 mm +0/0/-0.8

C10103

Fig. 22 -- Outdoor Fan Blade Position

Lubrication —

Fan Motors:

The fan motors have sealed bearings. No

provisions are made for lubrication.

Compressor:

The compressor has its own oil supply. Loss

of oil due to a leak in the system should be the only

reason for adding oil after the system has been in

operation.

Содержание CAS090 G Series

Страница 1: ...Heater 16 Preliminary Charge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with...

Страница 2: ...death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOT...

Страница 3: ...Mechanical Controls standard 0 Not Used Base Unit Controls A Cu Al B Precoat Cu Al C E Coat Cu Al E Cu Cu M Cu Al with Louvered Hail Guards M Precoat Cu Al with Louvered Hail Guards P E Coat Cu Al wi...

Страница 4: ...thout notice C14314 UNIT STD UNIT WT CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H CAS090 G H 430 195 142 64 96 44 76 34 111 50 18 457 24...

Страница 5: ...s factory supplied with partial charge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data CAS090 G H 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round...

Страница 6: ...ation piping including suction riser requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of int...

Страница 7: ...frigeration specialties devices Determine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting...

Страница 8: ...the equivalent line length or the lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertica...

Страница 9: ...aporator Capacity Control Liquid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capa...

Страница 10: ...the discharge line If adding refrigerant into the suction line use a commercial metering expansion device at the gauge manifold remove liquid from the cylinder pass it through the metering device at t...

Страница 11: ...y run test purposes only remove and discard before connecting field power wires to unit connection points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failur...

Страница 12: ...Maximum Over current Protection device size All field wiring must comply with the NEC and local requirements All units except 208 230 v units are factory wired for the voltage shown on the nameplate...

Страница 13: ...Loosen the two screws at the GFCI duplex outlet until approximately 1 2 in 13 mm under screw heads are exposed Press the gasket over the screw heads Slip the backing plate over the screw heads at the...

Страница 14: ...minimum For over 75 ft 23 m use no 14 AWG insulated wire 35 C minimum All wire sizes larger than no 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at...

Страница 15: ...accordance with The NEC Article 440 2 Motor RLA and LRA values are established in accordance with Underwriters Laboratories UL Standard 1995 3 The 575 v units are UL Canada listed only 4 Unbalanced 3...

Страница 16: ...1 Set the space thermostat set point above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant in...

Страница 17: ...up to 2 hours C10080 Fig 16 Advanced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximat...

Страница 18: ...and the service panels are in place 30 50 70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART R...

Страница 19: ...501 01 3600 01 19 Specifications are subject to change without notice C14294 Fig 19 Typical CAS090 G H Wiring Diagram 208 230V 3PH 60Hz Unit Shown...

Страница 20: ...ergized the compressor stops and liquid line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sen...

Страница 21: ...n 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with R...

Страница 22: ...the presence of control power to the CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and th...

Страница 23: ...harge b Evaporator blower is not running c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Cod...

Страница 24: ...hen thermostat demand signal is present If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A t...

Страница 25: ...ecifications are subject to change without notice Condenser Fans Service Valves C14295 Fig 23 CAS090 G H Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 24...

Страница 26: ...locity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges and increase airside pressure drop CAUT...

Страница 27: ...5 Safety device lockout circuit active 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is o...

Страница 28: ...s 3 Air filters dirty 3 Clean or replace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Rem...

Страница 29: ...ics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If...

Страница 30: ...ecting speed control input and output power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed contro...

Страница 31: ...501 01 3600 01 31 Specifications are subject to change without notice D K J H G F E C B A C10800 Fig 27 Wind Baffles...

Страница 32: ...2 29 29 3 4 35 1 4 1 1 4 9 1 4 17 1 4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UN...

Страница 33: ...501 01 3600 01 33 Specifications are subject to change without notice...

Страница 34: ...34 501 01 3600 01 Specifications are subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA Replaces 501 01 3600 00 10 19...

Страница 35: ...CONNECTIONS MADE AND CHECKED Y N ARE ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO C...

Страница 36: ...K INDOOR UNIT FAN SPEED AND RECORD CHECK OUTDOOR UNIT FAN SPEED AND RECORD AFTER AT LEAST 10 MINUTES RUNNING TIME RECORD THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE L...

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