International comfort products C4A3 Series Скачать руководство пользователя страница 1

421 01 5101 00

    March 2008

INSTALLATION INSTRUCTIONS

R-410A Split System Air Conditioner

Product Family: N4A3, C4A3, H4A3, T4A3,
                            N4A4, C4A4, H4A4, T4A4

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words

 DANGER, WARNING,

CAUTION, 

and

 NOTE

 are used to identify levels of

hazard seriousness. The signal word 

DANGER

 is

only used on product labels to signify an immediate
hazard. The signal words

 WARNING,

 

CAUTION,

and

 NOTE

 will be used on product labels and

throughout this manual and other manuals that may
apply to the product.

DANGER

 - Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

- Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

- Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

- Used to highlight suggestions which 

will

 result in enhanced installation, reliability, or

operation.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 - 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

5 - 8

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

9 - 10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start-up Procedure

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

11

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Comfort Alert

t

 Diagnostics Codes

13

. . . . . . . . . . . . . . 

R-410A Quick Reference Guide

14

. . . . . . . . . . . . . . . . . 

!

WARNING

DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per‐
sons could result in equipment malfunction, prop‐
erty damage, personal  injury and/or death.

The information contained in this manual is in‐
tended for use by a qualified service technician fa‐
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Содержание C4A3 Series

Страница 1: ...following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 5 8 Elec...

Страница 2: ...kes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Страница 3: ...stem Air Conditioner 421 01 5101 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Страница 4: ...f level Place the unit over one or more load bearing walls If there are several units mount them on platforms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guarant...

Страница 5: ...al TXV installation is shown in Figure 3 Figure 3 Typical TXV Installation TXV SENSING BULB EQUALIZER TUBE ÉÉ ÉÉ ÉÉ ÉÉ 8 O CLOCK 4 O CLOCK STRAP SENSING BULB EITHER SIDE SUCTION TUBE INDOOR COIL SUCTION TUBE LIQUID TUBE B REFRIGERANT LINE SETS The refrigerant line set must be properly sized to assure maximum efficiency and proper oil circulation Refer to Product Specifications and Long Line Applic...

Страница 6: ...n improp er product operation Do not leave system open to atmosphere any lon ger than absolutely required for installation Inter nal system components especially refrigerant oils are extremely susceptible to moisture con tamination Keep ends of tubing sealed during installation until the last possible moment Figure 4 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTD...

Страница 7: ...ve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Braze with Sil Fos or Phos copper alloy on cop per to copper joints and wrap a wet cloth around rear of fitting to prevent damage to TXV H EVACUATING LINE SET AND INDOOR COIL The...

Страница 8: ...oisture 5 Repeat this procedure as indicated in Figure 7 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 7 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT ...

Страница 9: ...ine Voltage connections with raintight conduit and fittings Most codes require a disconnect switch outdoors within sight of the unit Consult local codes for special requirements Route electrical supply Line Voltage wiring through knockout hole in bottom of Control Box Connect wires to Contactor and Ground Lug according to Wiring Diagram on unit Refer to Figure 8 Route thermostat wiring through rub...

Страница 10: ... THERMOSTAT FURNACE Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AIR CONDITIONER 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C THERMOSTAT FAN COIL Y G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN AC with Red wire connected to power Comfort Alert R C Y ...

Страница 11: ...ure by attaching an accurate thermistor type sensor or electronic thermometer to liquid line near outdoor coil 4 Refer to unit rating plate for required subcooling temperature 5 Refer to Figure 10 Find the required liquid line temperature where the rating plate subcooling temperature intersects measured liquid service valve pressure 6 If the measured liquid line temperature is higher than the char...

Страница 12: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand signal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 11 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINTE...

Страница 13: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Страница 14: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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